Advanced CNC Process Development Engineer

Advanced CNC Process Development Engineer

Direct Hire

Blend hands-on manufacturing engineering with deep CAM/CNC programming to elevate precision, efficiency, and automation across our production floor. You’ll drive NPI readiness, refine existing processes, and integrate Industry 4.0 technologies to create scalable, high-quality outcomes.

A day in the role

1. Review previous shift KPIs and machine dashboards to pinpoint cycle-time and quality opportunities.
2. Head to the floor to collaborate with machinists, validate fixtures, and tune programs for mills and lathes.
3. Build or refine CAM toolpaths; adjust G/M-code on machines to eliminate bottlenecks.
4. Prototype and validate methods for a new product introduction, including process capability and documentation.
5. Meet cross-functional partners to plan an automation upgrade (robot paths, PLC logic, vision checks).
6. Close the loop with root-cause analysis on a quality issue and implement corrective actions.

What you’ll own

Manufacturing Process Engineering

• Design, refine, and sustain robust processes that balance quality and cost.
• Create workflows, fixtures, tooling, and clear documentation for repeatable throughput.
• Define manufacturing methods and validation plans for new product launches.
• Lead continuous improvement to reduce cycle times, cut waste, and raise throughput.

Programming & CNC Systems

• Develop, test, and optimize programs for mills, lathes, and multi-axis machines using CAM.
• Edit G-code/M-code and resolve programming issues directly at the machine.
• Partner with operators to sharpen strategies and increase program performance.
• Maintain structured libraries and version control for CNC programs.

Automation & Advanced Manufacturing

• Deploy robotics, PLCs, and vision solutions to automate key steps.
• Contribute to PLC logic, robot path programming, and system integration.
• Leverage CAD/CAM, digital twins, and Industry 4.0 tools to modernize production.
• Collaborate across teams to raise the plant’s automation maturity.

Production & Technical Support

• Be the go-to resource for troubleshooting manufacturing and programming issues.
• Conduct root cause analyses and drive corrective/preventive actions.
• Monitor performance via data and KPIs; recommend targeted improvements.
• Coordinate with maintenance to protect uptime and equipment reliability.

Quality & Compliance

• Ensure programs and processes consistently meet specifications and standards.
• Support PFMEA, control plans, and SOP development.
• Participate in audits and uphold internal/external compliance.

Project Management

• Lead or support projects for equipment upgrades, new lines, and process enhancements.
• Align activities with production, quality, supply chain, and engineering stakeholders.
• Own schedules, budgets, and technical deliverables.

Qualifications

Education

• Bachelor’s degree in Manufacturing, Mechanical, Industrial Engineering, or related discipline.

Experience

• 3–7 years in manufacturing engineering and/or CNC programming.
• Hands-on background in machining, automation, or high-volume production.

Soft Skills

• Analytical, systematic problem solver with strong attention to detail.
• Clear communicator across technical and non-technical groups.
• Thrives independently and collaboratively in a fast-moving setting.

Preferred

• Six Sigma Green Belt (or similar).
• Exposure to Industry 4.0 (IoT, MES, real-time data).
• Knowledge of toolpath optimization, cutting mechanics, high-speed machining.
• ERP/MRP familiarity.
• Experience in regulated/high-precision sectors (aerospace, medical, automotive).

Proficiencies

• Equipment Troubleshooting
• Troubleshooting Skills
• CNC Programming
• CNC Machine Setup & Changeover
• Advanced Inspection & Gauge Measurement
• Machine Geometry & Alignment
• Machine Setups for Production Runs

Machines & Technologies

• CNC Mill (3–4 axis VMC) (Fanuc)
• CAM Software (Mastercam, Autodesk Fusion 360, Siemens NX)
• CNC Lathe (5+ axis)

Work Environment

• Manufacturing plant with frequent shop-floor presence.
• Hands-on interaction with machinery and programming systems.
• Periods of standing and walking; occasional lifting.
• Minimal travel for training or vendor engagement.

How success is measured

• CNC program efficiency and cycle-time gains.
• Machine utilization and uptime.
• Lower scrap and rework.
• On-schedule automation and process upgrades.
• Project timeliness and budget adherence.

Compensation & Benefits

• Competitive salary commensurate with experience.
• Health, dental, and vision insurance.
• Paid time off.