Advanced Manufacturing Engineer, Powertrain

harbinger

Garden Grove, CA

JOB DETAILS
SKILLS
8D, Acceptance Testing, Analysis Skills, Assembly Line, Automation, Automotive Industry, CAD (Computer-Aided Design) Software, CATIA CAD, CNC (Computerized Numerical Control) Systems, Commissioning, Component Assembly, Continuous Improvement, Corrective Action, DELMIA, Design for Assembly (DFA), Electric Motor, Electrical Engineering, Electricity, Employment Law, Experiment Design, Genetics, Leadership, Lean Manufacturing, Manufacturing, Manufacturing Assembly, Manufacturing Design, Manufacturing Engineering, Manufacturing Equipment, Manufacturing Systems, Mechanical Engineering, Medical Conditions, Metrology, Military, Negotiation Skills, Nondestructive Testing (NDT), Performance Management, Performance Testing, Powertrain, Process Capability, Process Control Engineering, Process Failure Mode and Effects Analysis (PFMEA), Process Flow, Process Improvement, Process Management, Process Validation, Product Design, Product Engineering, Production Volume, Project Execution, Project Management Professional (PMP), Project/Program Management, Quality Control, Quality Metrics, Quality Monitoring, Root Cause Analysis, Safety Standards, Safety/Work Safety, Servomechanism, Six Sigma Black Belt, Software Simulation, SolidWorks, Startup, Statistics, Structured Analysis, Test Data, United States Department of Energy (DOE), Vendor/Supplier Management, Vendor/Supplier Selection, Willing to Travel
LOCATION
Garden Grove, CA
POSTED
Today

About HarbingerHarbinger is an American commercial electric vehicle (EV) company on a mission to transform an industry starving for innovation. Harbinger's best‑in‑class team of EV, battery, and drivetrain experts have pooled their deep experience to bring a first‑of‑its‑kind EV platform to support the growing demand for medium‑duty EVs and Hybrids. Harbinger: Familiar Form, Revolutionary Foundation.Position OverviewWe're looking for an experienced Advanced Manufacturing Engineer, Powertrain to lead the strategic design, development, and implementation of highly automated manufacturing equipment and systems for our Electric Drive Unit (EDU) assembly and electrified chassis integration. This is a critical leadership role that will drive the strategy for high‑precision, high‑volume EV drivetrain manufacturing, ensuring our lines are the most efficient, safe, and robust in the world. You'll be a hands‑on technical expert, leading the scale‑up from concept to high‑volume production. If you have deep expertise in high‑precision e‑motor, gearbox, or complex drivetrain assembly, we want to hear from you.What You'll DoStrategic Equipment Leadership: Define and implement the long‑term process and equipment strategy for EV Powertrain manufacturing lines. This includes precision CNC machining (for housings/shafts), winding, motor magnet assembly, component pressing, precision balancing, gearbox assembly, fluid filling, leak/pressure testing, and EDU End‑of‑Line (EOL) performance testing (dyno).Full Lifecycle Management: Lead the entire equipment lifecycle: from concept definition, SOR (Statement of Requirements) and specification, vendor selection, design review, FAT/SAT (Factory/Site Acceptance Testing), installation, commissioning, production ramp‑up, and continuous improvement.New Facility & Line Setup: Lead the process flow planning, layout, and installation of new Powertrain assembly lines. This includes managing utility integration (compressed air, specialized coolants/oils, high‑voltage power) and ensuring seamless integration of automation cells and heavy material handling.Technical Expertise (High‑Precision): Act as the technical subject matter expert for all Powertrain equipment, applying deep knowledge of high‑precision automation, servo control, torque control fastening, process control (e.g., force/displacement monitoring), and quality inspection systems (e.g., NDT, metrology, gear inspection).Design for Manufacturing (DFM) & Assembly (DFA): Lead the Powertrain Product Engineering teams to optimize EDU and chassis component designs for automated assembly, focusing on minimizing complexity and maximizing process capability (Cpk) in critical mechanical and electrical processes.Vendor Management: Partner with Tier1 equipment suppliers, leading complex technical discussions, negotiating precise specifications, and ensuring on‑time delivery, quality, and performance targets are met.Process Optimization & Validation: Drive continuous improvement for equipment performance, OEE, yield, and cycle time through statistical analysis (SPC), DOE (Design of Experiments), root cause analysis (8D), and rigorous process validation (PFMEA, Control Plans).Cross‑Functional Leadership: Work closely with Product Design, Quality, Controls, and Operations teams to ensure successful project execution and seamless integration of new equipment while adhering to critical safety and quality standards, specifically focusing on the marriage of the EDU with the chassis structure.Who You AreExperience: At least 10+ years of experience in advanced manufacturing engineering, with at least 8+ years focused on high‑precision Electric Drive Unit (motor/gearbox/inverter) assembly, ICE Drivetrain assembly, or highly automated chassis/sub‑assembly manufacturing in the automotive or related high‑volume industry.Education: Bachelor's or Master's degree in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related technical field.Expertise in high‑speed rotor/stator assembly, winding, precision balancing, or component pressing (e.g., bearings, shafts).Strong familiarity with precision liquid dispensing (e.g., sealants, thermal paste) and automated leak/pressure testing.Expert knowledge of Electric Motor EOL dynamometer testing and data interpretation.Automation & Controls: Proven history of bringing new, complex, and highly automated manufacturing equipment online from concept to high‑volume production.Tools: Strong proficiency in CAD software (e.g., SolidWorks, CATIA) for reviewing complex equipment designs and layouts. Experience with simulation software (e.g., Delmia) is a plus.Project Leadership: Proven project management experience with a track record of successfully leading multi‑million dollar, large‑scale equipment projects with critical safety and quality implications.Analysis: Ability to perform rigorous statistical analysis and utilize structured root cause analysis techniques to implement robust corrective actions.Willingness to travel domestically and internationally as required.Preferred QualificationsExperience with a startup environment and rapidly scaling production.Practice of Lean Manufacturing principles and Six Sigma methodologies (Black Belt preferred).Project Management Professional (PMP) or similar certification.Key Benefits & PerksComprehensive Health, Dental & Vision (HDV) – 100% employee coveredEarly‑stage Stock OptionsRobust Retirement Savings (401k, HSA, FSA)Generous Paid Time Off (PTO) & Parental LeaveAnnual Vacation BonusWellness & Fertility BenefitsCell Phone StipendComplimentary Meals & Stocked Kitchens$170,000 — $190,000 USDEqual OpportunityHarbinger is an equal opportunity employer and complies with all applicable federal, state, and local fair employment practices laws. All qualified applicants will receive consideration for employment without regard to race, color, religion, national origin, ancestry, sex, sexual orientation, gender, gender expression, gender identity, genetic information or characteristics, physical or mental disability, marital or domestic partner status, age, military or veteran status, medical condition or any other characteristic protected by law.Harbinger is committed to ensuring that our hiring process is accessible for persons with disabilities. If you have a disability or limitation that requires accommodations to assist you in the search and application process, please email us at info@harbingermotors.com.#J-18808-Ljbffr

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harbinger