Must Have Technical/Functional Skills
- Bachelor's or Master's degree in Aerospace, Mechanical, or Manufacturing Engineering.
- 12-15+ years of aerospace product / design engineering experience, including reverse-engineering of legacy parts.
- Expert in 3D CAD and 2D drafting (e.g., SOLIWORKS, ALTIUM, CATIA or Creo) with the proven ability to author and update detail and assembly drawings to GD&T.
- Hands-on experience with EBOM/MBOM management inside a PLM / configuration-management system.
- Demonstrated DFMEA, tolerance stack-up, and Key Characteristic definition on production hardware.
- Working experience of aerospace qualification and part-release / signature workflows.
- Strong stakeholder communication; able to interface directly with client focal points and lead technical reviews.
- Tools & Software experience : 3D CAD & 2D drafting (SOLIDWORKS / ALTIUM / CATIA / Creo / NX /), GD&T, PLM / Configuration Manager for EBOM-MBOM, DFMEA & tolerance-analysis tools, 3D-scanning / reverse-engineering software.
- Hands-on experience specifying and integrating 3D-scanning / reverse-engineering workflows.
- Familiarity with UAV / unmanned-systems programs.
- Exposure to AS9100 / aerospace quality systems and DFM-driven cost reduction.
- Exposure to Model Based System Engineering (MBSE) a plus.
Roles & Responsibilities
- Lead reverse-engineering and re-definition of the part, drives the EBOM-to-MBOM flow inside the customer Configuration Manager, and is responsible for presenting to the customer solutions for a design that is manufacturable, qualifiable, and released through the ENG/ME/QE signature loop. The role is hands-on: following customer approval of the solutions, the engineer personally creates and updates 3D models and 2D detail and assembly drawings.
- Act as the engineering point of contact for the customer engineering focal point.
- Lead data capture of the existing part through 2D drawings, 3D CAD, and 3D scanning; specify the scanner type and reconcile scan data against customer specifications.
- Perform Design for Manufacturing (DFM): propose alternative designs and new-material opportunities and secure customer Engineering approval.
- Create and update 3D models and 2D drawings - part detail and assembly - to production standard (mandatory drawing-update capability).
- Create new part numbers and revise existing part numbers in collaboration with the designated customer employee, following configuration-management discipline.
- Create and manage the Engineering Bill of Materials (EBOM) in the customer Configuration Manager.
- Conduct Design FMEA (DFMEA) and tolerance stack-up analysis to validate fit, function, and robustness.
- Identify and explicitly list all Key Characteristics (KCs) and Critical-to-Inspection items (CTIs).
- Assess the qualification gap and propose updates to the qualification plan. Create / update the Qualification plan when proposed solutions are approved.
- Create the Manufacturing Bill of Materials (MBOM) and manage the signature release loop across ENG, ME, and QE.
- Provide technical direction to the Manufacturing Engineer
Generic Managerial Skills, If any
o Proven engineering project background
o Dealing with Engineering stakeholders of an organization
o Exposure in working with teams based in different geo and different time zones
o Ability to work both as "lone warrior" as well as "as a team player"
Base Salary Range : $100,000 to $130,000 Per Annum
TCS Employee Benefits Summary:
Discretionary Annual Incentive.
Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.
Family Support: Maternal & Parental Leaves.
Insurance Options: Auto & Home Insurance, Identity Theft Protection.
Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.
Time Off: Vacation, Time Off, Sick Leave & Holidays.
Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.