Blueprints, Casting, Check Processing, Coaching, Computer Skills, Construction, Data Entry, Deburring, Die Casting, Equipment Maintenance/Repair, Grinding, Hand Tools, Identify Issues, Landscaping, Leadership, Lift/Move 50 Pounds, Lost-Wax Casting, Manufacturing, Manufacturing/Industrial Processes, Mathematics, Military, Organizational Skills, Process Quality, Production Control, Roofing, Safety/Work Safety, Warehousing
Aluminum Die Casting Technician
Cary, IL
Picture your first day: you gear up with company-provided PPE, step onto a clean, well-organized foundry floor, and join a team that’s building precision aluminum cast components used in real-world applications. With hands-on coaching and cross-training, you’ll learn to master multiple stations and turn raw material into quality parts you can be proud of.
What a Typical Day Looks Like
- Prepare steel molds and preheat them using torches for optimal casting conditions.
- Clean and prepare molten aluminum and load subassemblies into molds.
- Pour castings, watch the process closely, and make adjustments to keep production on track.
- Perform in-process quality checks; measure parts with calipers, micrometers, and gauges.
- Cut, clean, deburr, and grind cast components to meet spec.
- Use basic hand tools (wrenches, drills, screwdrivers) and follow work orders precisely.
- Maintain equipment and keep your work area safe and orderly.
- Support production goals while following all safety protocols.
You’ll rotate and cross-train across work centers, broadening your skills and opening pathways for advancement.
Who Thrives Here
- Backgrounds in manufacturing, production, construction, roofing, landscaping, warehouse, military, mechanical, or other industrial trades are a plus.
- Comfort in a hot manufacturing environment and the ability to regularly lift up to 50 pounds.
- Ready for a physically active role—bending, kneeling, and standing through the shift.
- Solid basic math and measurement abilities; able to read work orders and follow instructions.
- Experience with hand tools and basic computer skills for production reporting and data entry.
- A strong work ethic and eagerness to learn new processes.
Why You’ll Love It
- Long-term career opportunity with a growing manufacturer.
- Extensive cross-training and clear advancement pathways.
- Team-first culture with strong leadership support.
- Company-provided PPE and a uniform program.
- Learn multiple manufacturing processes and skilled trades.
Schedules
1st Shift
Monday – Friday
Typical hours: 5:00 AM – 3:30 PM
Saturday overtime available
2nd Shift
Monday – Thursday
2:30 PM – 1:00 AM
Friday overtime available as needed
Compensation
- $18.00 – $22.00 per hour
- $1,000 Sign-On Bonus
- 15% shift differential for 2nd shift
- 7% additional summer premium during peak season
- Overtime opportunities available
Ready to Get Started?
If hands-on work motivates you, quality matters to you, and you want more than just a job, this is the place to build a manufacturing career.
Preferred Proficiencies
- Troubleshooting Skills
- Blending
- Heavy Material Handling
- Investment Casting (Foundry Operations)
- Deburring Experience
- Metal Stamping & Forming (Progressive Die)
- Precision Measurement & Inspection
- Foundry Environment Experience
- Metal Casting Experience
- Blueprint Reading
- grinding
- hand tools
- melt shop
Machines & Technologies You’ll Use
- Die Cast Machine (Cold Chamber)
- Measurement Gauges
- Die Cast Machine (Hot Chamber)
- Calipers and Micrometers
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Aegis Manufacturing & Engineering