Job order - J0626-0921 - Permanent Full TimeTitle Build Mechanical TechnicianCategory ArchitectureCity Huntsville, Alabama, United StatesCGI Federal is seeking a Build Mechanical Technician to provide advanced hands‑on expertise in the assembly, fabrication, modification, and repair of prototype hardware and complex mechanical systems for a Next Generation Command and Control (NGC2) program with the U.S. Army. This role plays a key part in building NGC2 capabilities by working across all phases of the hardware manufacturing process. The technician develops, implements, and improves shop procedures, build guidelines, and assembly standards while collaborating closely with engineers, machinists, and manufacturing specialists to deliver high‑quality prototype and production‑ready components. This position is located in Huntsville, AL.Your future duties and responsibilities Prototype Assembly & Construction Assemble, construct, and modify prototype systems, subsystems, and mechanical componentsSupport hands‑on fabrication of prototype hardware from engineering drawings or modelsPerform complex mechanical builds requiring advanced precision, alignment, and fit‑up skillsMechanical Fabrication & Shop Expertise Operate numerical control (NC) machines, machining equipment, and fabrication toolsFabricate brackets, housings, structural components, and support hardwareApply knowledge of manufacturing best practices, machining principles, and fabrication techniquesRepair & Rework of Mechanical Systems Perform repair, rework, or refurbishment of prototype and pre‑production componentsConduct troubleshooting and corrective actions for mechanical build issuesEnsure rework meets engineering, quality, and safety requirementsProcess Documentation & Standards Develop task‑specific build procedures, standards, and guidelines for mechanical workUpdate shop practices, tooling requirements, and assembly methods as neededSupport creation of manufacturing documentation such as build travelers or work instructionsEngineering Collaboration Work from engineering drawings, models, sketches, or digital technical dataProvide feedback to engineers to improve design manufacturability and assembly feasibilitySupport first‑article builds and participate in design‑for‑manufacturing reviewsFull Lifecycle Hardware Support Support all phases of the hardware manufacturing process from prototype to low‑rate productionAssist with material handling, equipment setup, and shop floor readinessEnsure build tasks meet program timelines, quality requirements, and configuration standardsRequired qualifications to be successful in this role Education AA/AS degree from an accredited college in engineering or related field, ORGraduation from a 2‑year technical school with certification in relevant mechanical disciplineExperience 5+ years of experience assembling, constructing, or fabricating prototype systems and subsystemsHands‑on experience using manual and/or numerical control machining equipmentExperience working in a machine shop, prototype lab, or advanced manufacturing environmentExperience interpreting engineering drawings, schematics, and mechanical documentationTechnical Skills Proficiency in mechanical assembly, machining, and precision fabricationAbility to operate shop equipment such as drills, mills, lathes, saws, and NC machinesStrong understanding of mechanical tolerances, fasteners, materials, and fabrication methodsAbility to follow and create technical instructions, build documentation, and proceduresWork Style & Core Abilities Strong attention to detail and commitment to quality workmanshipAbility to work independently and within cross‑functional engineering/manufacturing teamsAbility to support rapid prototype schedules and adapt to evolving engineering requirementsDesired qualifications/non‑essential skills required Advanced Fabrication Expertise Experience supporting defense systems, prototypes, or tactical equipmentFamiliarity with CNC programming, 3D printing, or advanced machining processesExperience with complex mechanical assemblies or electro‑mechanical integrationsTools & Systems Knowledge Experience with CAD model viewers such as SolidWorks eDrawings, Creo View, or similar toolsFamiliarity with PLM, MRP, or manufacturing documentation systemsKnowledge of geometric dimensioning and tolerancing (GD&T)Certifications Machining or fabrication certifications (NIMS, AWS, NCCER, etc.)OSHA shop safety certificationsAdditional Skills Ability to create or refine shop standards, best practices, and training materialsExperience supporting testing, validation, or first‑article inspectionsStrong documentation and communication skillsCGI Federal's compensation range for this role is $62,900.00 - $139,300.00.Benefits include:Competitive compensationComprehensive insurance optionsMatching contributions through the 401(k) plan and the share purchase planPaid time off for vacation, holidays, and sick timePaid parental leaveLearning opportunities and tuition assistanceWellness and well‑being programsEqual Opportunity Employer Qualified applicants will receive consideration for employment without regard to race, ethnicity, ancestry, color, sex, religion, creed, age, national origin, citizenship status, disability, pregnancy, medical condition, military and veteran status, marital status, sexual orientation or perceived sexual orientation, gender, gender identity, and gender expression, familial status or responsibilities, reproductive health decisions, political affiliation, genetic information, height, weight, or any other legally protected status or characteristics to the extent required by applicable federal, state, and/or local laws where we do business.CGI provides reasonable accommodations to qualified individuals with disabilities. If you need an accommodation to apply for a job in the U.S., please contact the CGI U.S. Employment Compliance mailbox at US_Employment_Compliance@cgi.com. Your message will be routed to the appropriate recruiter who will assist you.All CGI offers of employment in the U.S. are contingent upon the successful completion of a background investigation. Background investigation components can vary depending on the specific assignment and/or level of U.S. government security clearance. Dependent upon role and/or federal government security clearance requirements, and in accordance with applicable laws, some background investigations may include a credit check. CGI will consider qualified applicants with arrests and conviction records in accordance with all local regulations and ordinances.CGI will not disqualify or otherwise discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. 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