CAE Safety Engineer

Stellantis NV

Auburn Hills, MI

JOB DETAILS
SKILLS
Analysis Skills, Best Practices, CATIA CAD, Computer Aided Engineering (CAE), Cross-Functional, Debugging Skills, Mechanical Engineering, Performance Analysis, Performance Testing, Problem Solving Skills, Regulations, Root Cause Analysis, Safety Engineering, Simulation, System Validation
LOCATION
Auburn Hills, MI
POSTED
30+ days ago

The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crashworthiness assessments and contributes to the design and validation of occupant protection systems.

Key Responsibilities:

  • Build and update full vehicle crash finite element models using ANSA and PRIMER.

  • Perform structural and occupant safety analysis using LS-Dyna to evaluate crashworthiness for various Regulatory and third party standards.

  • Develop and tune restraint components such as airbags, seat belts, and steering columns.

  • Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid vehicle variants.

  • Correlate CAE performance with physical test results and document best practices for future development.

  • Communicate analysis results and countermeasures to cross-functional engineering teams.

  • Support model debugging, root cause analysis, and resolution of performance issues.

Basic Qualifications:

  • Minimum of a Bachelor's degree in Mechanical Engineering or related field.

  • Minimum of 5 years of experience in CAE safety analysis.

  • Proficiency in ANSA, LS-Dyna

  • Strong understanding of non-linear analytical tools and crash safety development.

Preferred Qualifications:

  • Master's degree in Engineering.

  • Experience with occupant safety systems and restraint tuning.

  • Experience in model-to-test correlation and physical testing support.

  • Familiarity with Stellantis vehicle platforms and safety protocols.

  • Knowledge of Hypergraph, CATIA/NX, and advanced simulation techniques.

About the Company

S

Stellantis NV