Cast Film Extrusion Line Operator (Bubble Wrap)

Pratt Retail Specialties - Production Facilities
  • Dallas, TX
    1 day ago

    Job Description

    Shape what protects the world’s products

    Join Pratt Industries as a Cast Film Extrusion Line Operator and turn resin into high‑clarity bubble‑wrap film. If you’re detail‑driven, safety‑minded, and thrive where quality and speed meet, this role is for you.

    What you’ll do

    • Start up, run, and shut down extrusion lines for bubble‑wrap film.
    • Stage and load resin, blends, and additives; verify correct materials and mix ratios.
    • Perform roll changes and product changeovers efficiently.
    • Continuously watch line performance and product appearance; adjust settings for stability and output.
    • Resolve bubble breaks, wrinkles, jams, poor clarity, and die lines quickly; escalate higher‑level mechanical issues to the Production Supervisor, Production Manager, or Plant Maintenance Tech/Manager via Maintenance work orders.
    • Carry out routine maintenance: die cleaning, screen changes, filter replacements.
    • Keep your area clean and free of tripping hazards; complete end‑of‑shift housekeeping.
    • Follow Pratt Industries Safety rules and GMPs (Good Manufacturing Practices); block any nonconforming product from shipping.
    • Drive efficiency and minimize waste/downtime while holding product quality to the highest standard—never trading quality for speed.
    • Coach and assist other extrusion Machine Operators on setups, downtime reduction, and quality.
    • Accurately record Production Data, Machine Operational Status, Safety Data, and Quality Data.
    • Honor all policies and procedures, including safety and good housekeeping.
    • Execute the production schedule; propose improvements to meet cost, quality, and service goals; notify your Supervisor of unusual scheduling issues.
    • Support customer demand through overtime as needed, sometimes with short notice, including occasional holidays in a 24x7 environment.
    • Take on additional duties as assigned.

    What you’ll bring

    • High school diploma or GED.
    • Preferred: background in packaging (paper, plastics, converting); 1+ year operating cast‑film extrusion equipment; experience with production software such as Vorne.
    • Ability to excel in a fast‑paced setting with frequent product/job changes; adaptable and efficient through changeovers.
    • Language: read and follow safety, quality, and job packet instructions.
    • Math: read a tape measure with speed and accuracy; compute percentages, measurements, volume, and rate; use metric units.
    • Reasoning: translate written/oral/graphic instructions into action and solve problems in real time.
    • Certification: eligibility to obtain and maintain a Pratt Lift Truck Operator License.

    Physical & environmental details

    • Physical demands: stand, walk, talk/hear regularly; frequent hand use and reaching; stooping, kneeling, crouching, or crawling; lift/move up to 50 lbs regularly; occasionally push/pull up to 130 lbs with tools/machinery; vision—close, distance, color, peripheral, depth, and focus adjustment.
    • Work environment: moving mechanical parts (some extremely hot), wet/humid conditions; occasional high, precarious places; fumes/airborne particles; vibration; loud noise.

    Success looks like

    • Zero safety incidents and strict adherence to GMPs.
    • Consistent film clarity and bubble integrity with minimal scrap.
    • Fast, accurate changeovers and thorough documentation.
    • Collaborative training and knowledge‑sharing with peers.

    Proficiency and equipment

    • You should be proficient in: Plastic Extrusion Experience; Blow Molding Experience.
    • Machines & technologies you'll use: Extrusion Machine.

    Numbers & Facts

    LocationDallas, TX

    Skills

    • Coachingunmatched
    • Customer Support/Serviceunmatched
    • Extrusionunmatched
    • Filmunmatched
    • Forkliftunmatched
    • GMP (Good Manufacturing Practices)unmatched
    • High School Diplomaunmatched
    • Housekeeping/Cleaningunmatched
    • Lift/Move 50 Poundsunmatched
    • Machine Toolunmatched
    • Machining Operationsunmatched
    • Maintenance Servicesunmatched
    • Mathematicsunmatched
    • Metricsunmatched
    • Molding Processesunmatched
    • Physical Demandsunmatched
    • Plant Managementunmatched
    • Problem Solving Skillsunmatched
    • Production Machiningunmatched
    • Production Managementunmatched
    • Production Scheduleunmatched
    • Record Keepingunmatched
    • Resinunmatched
    • Safety/Work Safetyunmatched
    • Schedule Developmentunmatched
    • Startupunmatched
    • Technical Leadershipunmatched
    • Tool and Die Manufacturingunmatched
    • Truck Driverunmatched

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