Cold Forming Manufacturing Engineer - metal forming

Talent Search PRO
  • Waco, Texas
    30+ days ago

    Job Description

    Cold Forming Manufacturing Engineer

    Location: Waco, TX

    Salary: $150,000 - $170,000/year

    Drive Advanced Manufacturing Excellence Across Multiple Production Sites

    Join a leading aerospace and manufacturing organization where you'll play a critical role in developing, optimizing, and launching high-volume metal manufacturing processes. This position offers the opportunity to work with advanced machining and cold forming technologies, support manufacturing operations across multiple facilities, and influence production performance on a global scale.

    If you enjoy solving complex manufacturing challenges, leading process improvements, and working hands-on with production teams, this role offers significant impact and career growth.

    What You'll Do

    • Develop, optimize, and validate machining and cold forming processes for high-volume production.
    • Establish process capability and performance standards using DOE, SPC, and capability studies.
    • Analyze material flow, tooling performance, forming loads, and machining processes to improve quality and throughput.
    • Troubleshoot production issues across domestic and international manufacturing locations.
    • Design, specify, and qualify tooling, dies, punches, fixtures, rolls, and machining equipment.
    • Lead machine acceptance testing, tooling validation, and production ramp-ups.
    • Support new product introductions, pilot builds, PPAPs, FAIs, and production launches.
    • Drive Lean Manufacturing and Six Sigma initiatives to reduce scrap, downtime, and process variation.
    • Conduct root cause analysis and implement corrective actions for manufacturing defects.
    • Partner with suppliers on materials, heat treatment, coatings, and process improvements.
    • Perform supplier audits and capability assessments.
    • Train engineers, operators, and manufacturing teams during launches and process changes.
    • Serve as a technical liaison between manufacturing plants, suppliers, and engineering teams.

    What You'll Bring

    • Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
    • 10+ years of experience in machining and/or cold forming manufacturing environments.
    • Strong knowledge of metal forming processes, machining fundamentals, and tooling systems.
    • Experience supporting high-volume manufacturing operations.
    • Proven success working across multiple manufacturing sites or supplier-facing environments.
    • Ability and willingness to travel up to 75%.
    • Strong problem-solving, process improvement, and project leadership skills.

    Preferred Qualifications

    • Experience with cold heading, progressive forming, or precision machining.
    • Knowledge of steels, alloys, heat treatment, and surface coatings.
    • Experience working with international manufacturing operations or global suppliers.
    • Six Sigma Green Belt or similar certification.

    Numbers & Facts

    LocationWaco, Texas

    Skills

    • Acceptance Testingunmatched
    • Aerospace and Defenseunmatched
    • Auditingunmatched
    • Corrective Actionunmatched
    • Heat Treatmentunmatched
    • Identify Issuesunmatched
    • Industrial Engineeringunmatched
    • Leadershipunmatched
    • Lean Manufacturingunmatched
    • Lean Six Sigmaunmatched
    • Machine Toolunmatched
    • Machiningunmatched
    • Manufacturingunmatched
    • Manufacturing Engineeringunmatched
    • Manufacturing Operationsunmatched
    • Manufacturing/Industrial Processesunmatched
    • Materials Analysisunmatched
    • Mechanical Engineeringunmatched
    • Metal Manufacturingunmatched
    • Metalworkingunmatched
    • Problem Solving Skillsunmatched
    • Process Capabilityunmatched
    • Process Developmentunmatched
    • Process Improvementunmatched
    • Product Supportunmatched
    • Product/Service Launchunmatched
    • Production Volumeunmatched
    • Quality Managementunmatched
    • Root Cause Analysisunmatched
    • Six Sigma Green Beltunmatched
    • Technical Supportunmatched
    • Test Toolsunmatched
    • United States Department of Energy (DOE)unmatched
    • Validation Testingunmatched
    • Vendor/Supplier Evaluationunmatched
    • Willing to Travelunmatched

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