Composites Manufacturing Engineer

About OpterusOpterus Research and Development is an aerospace company specializing in advanced deployable space structures and subsystems. We combine cutting‑edge composite materials, origami‑inspired architectures, and elegant engineering to deliver lightweight, high‑performance solutions for commercial, defense, and scientific missions.Position OverviewOpterus is seeking a Composites Manufacturing Engineer (level II or III) to support the development and production of advanced composite components and structures. This role bridges engineering and manufacturing, focusing on analysis‑driven design, process development, manufacturing tooling development, manufacturability, quality, and continuous improvement across composite fabrication, assembly, and inspection. You'll work closely with design engineers, technicians, and program teams to transition innovative composite designs from concept to repeatable, flight‑ready hardware.Key ResponsibilitiesDevelop, document, and optimize composite manufacturing processes (layup, curing, bonding, trimming, and assembly)Provide input on composite laminates based on structural performance requirementsDevelop mechanical tooling and GSE system design and fabrication for composite structure manufacturing and testMold tooling, layup tooling, precision trimming and machining systems, part transfer/handling, verification tooling, etc.Interpret engineering requirements and drive manufacturable designs, work instructions, travelers, and process specificationsSupport prototype builds, first‑article manufacturing, and low‑rate productionCollaborate with structural engineers to improve composite material system performance, manufacturability, yield, and costProvide hands‑on support on the production floor during builds and troubleshootingProvide material choice inputs for composite layup consumables such as mold release, release films, peel plies, bagging, etc.Identify and implement process improvements to enhance quality, efficiency, and repeatabilityAssist with root cause analysis and corrective actions for nonconformancesEnsure compliance with internal quality systems and applicable aerospace standardsRequired QualificationsBachelor's degree in Mechanical Engineering, Materials Engineering, Manufacturing Engineering, or a related field4+ years of experience in composite manufacturing or aerospace manufacturing engineeringWorking knowledge of composite materials and processes (prepreg, wet layup, autoclave/oven cure, bonding)Working knowledge of composites theory (constituent materials, anisotropy, micromechanics)Experience with CAD design tools (SolidWorks preferred) and mechanical designExperience developing manufacturing documentation and process controlsAbility to work cross‑functionally in a fast‑paced, development‑driven environmentStrong problem‑solving and communication skillsPreferred QualificationsExperience with aerospace or space‑flight hardwareFamiliarity with high strain compositesExperience supporting prototype and low‑volume production programsUnderstanding of quality systems, first article inspection (FAI), and nonconformance processesCompensation and BenefitsBase salary range of $90,000‑128,000 based on experience and qualificationsFlexible and hybrid work schedules (two or more days in office per week)Comprehensive benefits package including Medical, Dental, Vision, Short‑Term Disability, Long‑Term Disability, Life, and AD&D insuranceOpterus pays 100% of employees' premiums and 70% of dependents' premiums401K matching up to 4%9 paid holidays#J-18808-Ljbffr