The Controls Engineer will be responsible to help maintain and support the manufacturing line. This includes responding to breakdown maintenance calls for troubleshooting, modifying and building corresponding ladder logic within the PLC to recover assembly line operation. The Controls Engineer works closely with cross-functional teams, including process engineers, production operators, and quality control specialists to create and improve production methods.
ESSENTIAL ROLES AND RESPONSIBILITIES:
Assist Manufacturing and Production Teams in the following areas:
Check equipment regularly to ensure normal operating activity.
Monitor data from measuring devices.
Provide emergency/unscheduled repairs of production equipment focused on reduced response and repair time.
Diagnose problems, replace or repair parts, test and make adjustments according to equipment manuals and work instructions.
Perform preventive maintenance duties according to PM schedule and complete record keeping in PM tracking system.
Assist Manufacturing Technology team with troubleshooting, problem resolution, and downtime trend analysis.
Support continuous improvement activities with identification and implementation of machine or process improvements
Ensure work is completed in a safe manner and maintain a safe work environment.
Other tasks as assigned.
REQUIRED / DESIRED SKILLS:
Bachelor’s Degree in Electrical Engineering or Electrical Engineering Technology.
3+ years experience with PLC troubleshooting, new PLC program creation or modfication, new device installation and wiring, and troubleshooting/recovery of machine operations through the HMI.
Exposure to MES technologies, including automated data collection of device performance and operational measurements in the manufacturing line.
Knowledge of common U.S. and International Electrical Code.
Understanding of MIOSHA requirements relative to controls system and hard and soft safety circuits.
Ability to work in a cross functional environment with Production, Engineering, and Quality.
Proficient user of Microsoft Office Suite Applications - Especially within Excel.
Knowledgeable with pneumatic hardware and circuits.
Basic mechanical ability with knowledge of assembly, fastening, conveyance, and test equipment.
Communicate effectively though written and oral means.
Demonstrate aptitude to coordinate multiple projects simultaneously.
INTERNAL TRAINING REQUIREMENTS:
Quality Policy
Health & Safety Orientation
Quality Objectives
New Hire or New Position Orientation
Environmental Policy Statement
Samsung Philosophy and Values
QUALITY ASSURANCE REQUIREMENTS:
Comply with requirements of the Quality Operating System (QOS) in accordance with ISO 9001:2008
Identify concerns and initiate corrective actions (through verification) relating to product, process and quality systems
Initiate preventative and continuous improvement actions relating to product, process and quality systems.
HEALTH & SAFETY REQUIREMENTS:
Follow safe work procedures established by the Company; and follow the OH&S directions of the head of your department or supervisor
Use of appropriate personal protective equipment (PPE) and safety systems
Where PPE is required to control exposure to hazards in the workplace, wear and maintain the PPE as directed, as indicated in a risk assessment, or as required in OH&S procedures
Use other safety and emergency equipment provided in the workplace as directed or as required in OH&S procedures
Assist with the preparation of risk assessments
Before commencing work or research, a risk assessment should be conducted to identify, assess and control the hazards associated with the work or research. This should be conducted in conjunction with other relevant staff, researchers and the supervisor
Report OH&S problems
Report workplace hazards to the supervisor as soon as possible after they occur
Report injury or illness arising from workplace activities using the incident/injury reporting system as soon as possible after the incident
Lead incident investigations and implement corrective actions
Complete monthly H&S inspections
Numbers & Facts
Location
Auburn Hills, MI
Skills
Assembly Lineunmatched
Communication Skillsunmatched
Continuous Improvementunmatched
Control Engineeringunmatched
Corrective Actionunmatched
Cross-Functionalunmatched
Data Collectionunmatched
Electrical Engineeringunmatched
Electrical Wiringunmatched
Electricityunmatched
Employee Orientationunmatched
Human Machine Interface (HMI)unmatched
ISO 9001unmatched
Identify Issuesunmatched
Ladder Logicunmatched
Machining Operationsunmatched
Manufacturingunmatched
Manufacturing Equipment Maintenanceunmatched
Manufacturing Operationsunmatched
Manufacturing Technologyunmatched
Microsoft Officeunmatched
Multitaskingunmatched
Operating Systemsunmatched
Operational Measurementunmatched
Preventative Maintenanceunmatched
Problem Solving Skillsunmatched
Process Engineeringunmatched
Process Improvementunmatched
Programmable Logic Controller (PLC)unmatched
Project/Program Coordinationunmatched
QoS (Quality of Service)unmatched
Quality Controlunmatched
Record Keepingunmatched
Risk Analysisunmatched
Safety Processunmatched
Safety Systemsunmatched
Safety/Work Safetyunmatched
Telephone Skillsunmatched
Test Equipmentunmatched
Testingunmatched
Trend Analysisunmatched
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