Our client, a Automotive Manufacturing company, is looking for a Controls Engineer for their Buffalo, NY/ Hybrid location.
Responsibilities:
This Controls Engineer position supports a machine-intensive, high-volume production environment within a small, specialized engineering team responsible for the rollout and support of next-generation manufacturing technologies.
The team will serve as the plant Subject Matter Experts (SMEs) for new Autonomous Mobile Robots (AMRs), and fleet management systems being introduced to improve material flow and production efficiency.
This role is ideal for an engineer who enjoys working hands-on with automation, troubleshooting equipment on the production floor, and learning emerging technologies. Employees will receive training on the new AMR platforms and fleet management software and will play a critical role in deploying, optimizing, and supporting these systems throughout the facility.
Respond to carry-over issues from previous shifts and support troubleshooting efforts for automated manufacturing equipment.
Assist maintenance and operations teams with equipment breakdowns, automation faults, and production interruptions.
Utilize PLCs (Allen Bradley and Siemens) primarily for troubleshooting and fault diagnosis.
Review and interpret controls logic to identify root causes of equipment and automation issues.
Troubleshoot Autonomous Mobile Robots (AMRs), including routing, navigation, communication, and material delivery interruptions.
Support AMR fleet management software and related systems to ensure reliable transportation of materials throughout the facility.
Work closely with production, maintenance, and materials teams to maintain uptime and achieve production targets.
Document troubleshooting activities, corrective actions, and continuous improvement opportunities.
Partner with materials, logistics, production, and maintenance teams to identify additional opportunities for automation and robotic integration.
Assist with AMR and Cobot commissioning activities, startup support, validation testing, and production launch efforts.
Contribute to capital projects involving advanced automation, automated material handling systems, robotics, and smart factory initiatives.
Create and maintain automation documentation, process flows, operating procedures, and project records.
Join a small, highly visible engineering team supporting one of the plant's newest automation initiatives.
Receive specialized training on cutting-edge AMR and fleet management technologies.
Become a plant Subject Matter Expert (SME) for autonomous material movement and robotics.
Play a direct role in modernizing manufacturing operations and shaping how materials are moved throughout the facility.
Work with emerging Industry 4.0 technologies within a Fortune 100 manufacturing environment.
Focus will be gps - engine assembly and machining
Siemens PLC, HMI, Rockwell Global Common
Cameras - Cognex AI, Dalsa, Matrox
Fanuc Robot/Cobot
AMR OTTO and Bastian Auto Fork Truck
Procurement and implementation of new equipment.
High focus on factory floor and supporting production and maintenance.
Not a desk job; 80-90% on floor.
Requirements:
Bachelor’s degree in engineering
2 to 4 years of experience
Top 3 skills:
PLC Troubleshooting & Controls Systems Expertise
Strong troubleshooting experience with Siemens PLCs and Allen-Bradley/Rockwell controls
Ability to read, interpret, and diagnose PLC logic, automation faults, and production equipment issues
Experience supporting HMIs and manufacturing controls systems in a high-volume production environment
Industrial automation & robotics
Experience supporting and troubleshooting Fanuc Robots/Cobots
Knowledge of automated material handling systems and robotic integration
Exposure to automation commissioning, startup support, validation, and production launches
Autonomous mobile robots (amrs) & advanced manufacturing technology
Experience with strong aptitude to support AMRs, fleet management systems, and automated material movement
Understanding of Industry 4.0 technologies, automated logistics, and smart factory initiatives
Familiarity with systems such as OTTO AMRs, automated forklifts, or similar autonomous technologies is highly desirable
Additional skills (indicate if preferred or required):
ICONMA is a global information consulting management firm providing Professional Staffing Services and Project-Based Solutions for organizations in a broad range of industries.
Corporate Headquarters in Troy, Michigan; 20+ locations worldwide.
Certified Woman-Owned Business Enterprise (WBE); certified by Women’s Business Enterprise National Council, National Women Business Owners Corporation (NWBOC); and California Public Utilities Commission (CPUC).
Founded in 2000
2000+ Employees
The company was founded on the principle that success is derived from delivering high quality service and resources in the most responsive, flexible, and innovative way. ICONMA invests in people and resources with a single goal: To provide our customers with the highest quality service in the most responsive manner. Through its network of offices, ICONMA provides the resources to help clients maintain their competitive advantage.
Skills
Allen-Bradleyunmatched
Artificial Intelligence (AI)unmatched
Automationunmatched
Automotive Industryunmatched
Automotive Manufacturingunmatched
Capital Projectunmatched
Commissioningunmatched
Continuous Improvementunmatched
Control Engineeringunmatched
Corrective Actionunmatched
Documentationunmatched
Emerging Technologyunmatched
Fault Managementunmatched
Fleet Managementunmatched
Forkliftunmatched
GPS (Global Positioning System)unmatched
Health Planunmatched
Human Machine Interface (HMI)unmatched
Identify Issuesunmatched
Industrial Roboticsunmatched
Logisticsunmatched
Machiningunmatched
Manufacturingunmatched
Manufacturing Equipmentunmatched
Manufacturing Operationsunmatched
Manufacturing Systemsunmatched
Manufacturing Technologyunmatched
Material Movingunmatched
Operations Processesunmatched
Process Flowunmatched
Production Supportunmatched
Production Systemsunmatched
Production Volumeunmatched
Programmable Logic Controller (PLC)unmatched
Purchasing/Procurementunmatched
Roboticsunmatched
Root Cause Analysisunmatched
Startupunmatched
System Integration (SI)unmatched
Team Lead/Managerunmatched
Validation Testingunmatched
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