Controls Engineer

DISHER

  • Knoxville, TN
  • 30+ days ago
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    Skills

    • Allen-Bradleyunmatched
    • AutoCADunmatched
    • Bill of Materials (BOM)unmatched
    • Budgetingunmatched
    • CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing)unmatched
    • Calendar Managementunmatched
    • Commissioningunmatched
    • Communication Skillsunmatched
    • Communications Protocolsunmatched
    • Component Selectionunmatched
    • Continuous Improvementunmatched
    • Control Engineeringunmatched
    • Control Systemsunmatched
    • Corrective Actionunmatched
    • Cost Controlunmatched
    • Cross-Functionalunmatched
    • Debugging Skillsunmatched
    • Design Failure Mode and Effects Analysis (DFMEA)unmatched
    • Documentationunmatched
    • Electrical Designunmatched
    • Electrical Engineeringunmatched
    • Electrical Wiringunmatched
    • Electricityunmatched
    • Engineering Change Managementunmatched
    • Engineering Change Orderunmatched
    • Entrepreneurshipunmatched
    • Ethernetunmatched
    • Human Machine Interface (HMI)unmatched
    • IP (Internet Protocol)unmatched
    • ISO 9000unmatched
    • Identify Issuesunmatched
    • Input/Outputunmatched
    • Leading Edge Technologyunmatched
    • Lift/Move 40 Poundsunmatched
    • Maintenance - Electricalunmatched
    • Manufacturingunmatched
    • Manufacturing Bill of Materials (mBOM)unmatched
    • Manufacturing Designunmatched
    • Manufacturing/Industrial Processesunmatched
    • National Fire Protection Association (NFPA)unmatched
    • On Site Supportunmatched
    • Performance Managementunmatched
    • Problem Solving Skillsunmatched
    • Process Developmentunmatched
    • Process Improvementunmatched
    • Product Designunmatched
    • Product Developmentunmatched
    • Product Lifecycle Managementunmatched
    • Product Supportunmatched
    • Product Testingunmatched
    • Production Supportunmatched
    • Production Volumeunmatched
    • Programmable Logic Controller (PLC)unmatched
    • Project Planningunmatched
    • Project Scheduleunmatched
    • Prototypingunmatched
    • Quality Metricsunmatched
    • Quality System Requirements (QSR)unmatched
    • Regulationsunmatched
    • Requirements Managementunmatched
    • Risk Analysisunmatched
    • Root Cause Analysisunmatched
    • Safety Standardsunmatched
    • Salesunmatched
    • Schematicsunmatched
    • Software Administrationunmatched
    • Source Code/Configuration Management (SCM)unmatched
    • Startupunmatched
    • Supervisory Control and Data Acquisition (SCADA)unmatched
    • Supply Chainunmatched
    • System Architectureunmatched
    • Team Playerunmatched
    • Technical Supportunmatched
    • Technical Writingunmatched
    • Technical/Engineering Designunmatched
    • Test Labunmatched
    • Test Plan/Scheduleunmatched
    • Testingunmatched
    • Thermal Managementunmatched
    • User Documentationunmatched
    • Wire Harnessunmatched
    • Writing Skillsunmatched

    Description

    Controls Engineer - (Hybrid) Knoxville, TN - (Remote) West Michigan

    DISHER is currently partnering with an innovative thermal management solutions company in search of a Controls Engineer to join their team. This organization focuses on advanced cooling technologies that help customers improve performance and efficiency across a range of industries. They are a fast-growing startup innovating the best process cooling equipment in the industry, and they’re looking for a Controls Engineer to join their growing team. In this role, you’ll design, develop, test, and improve electrical and control systems for our chiller products, working cross-functionally with mechanical, sales, manufacturing, and supply chain teams. 

    This role may be either hybrid in Knoxville, TN area or remote from West MI.

    What it's like to work here:

    The company is values-driven and focused on delivering cutting-edge cooling solutions through innovation, precision, and collaboration. Team members operate in a fast-paced, hands-on environment where they are encouraged to take ownership, contribute ideas, and continuously improve processes. You’ll join a growing, team-oriented organization that emphasizes both professional development and measurable results while maintaining an entrepreneurial and forward-thinking culture.

    What you'll get to do:

    • Develop control system architectures and schematics for new and revised products.
    • Design and specify electrical panels, enclosures, wiring harnesses, I/O layouts, and component selection for production and serviceability.
    • Create and maintain electrical (AC & DC power, control) schematics, and work with other designers/engineers to release backplane assembly and wire harness drawings, Bills of Materials (BOMs) and manufacturing work instructions.
    • Develop and troubleshoot Carel PLC software for chiller control.
    • Ensure control panel and system designs meet UL requirements (e.g. UL60335-2-40) and support UL certification/submission activities; coordinate with testing labs or certifying bodies as needed.
    • Perform risk assessments, design reviews, and DFMEA for control systems; implement safety controls and interlocks per applicable standards.
    • Support product validation: develop test plans, perform commissioning, debug field issues, and iterate designs for manufacturability and reliability.
    • Collaborate with mechanical and manufacturing teams to balance cost, manufacturability, and performance for low-to-mid volume production.
    • Provide technical support for customers and field service teams; create troubleshooting guides and training material.
    • Work with suppliers and manufacturing to support production ramp-up, product & process development, and cost reduction.
    • Create / process Engineering Change Requests (ECR’s) and Orders (ECO’s).
    • Troubleshoot field and production issues; provide root-cause analysis and corrective actions.
    • Ensure product designs meet applicable regulatory, safety, and quality standards.
    • Support project planning, schedule tracking, design reviews, and documentation.

    What will make you successful:

    • Bachelor’s degree in Electrical Engineering, Controls Engineering, or equivalent experience.
    • 5+ years’ experience in controls engineering or related role, focused on product design for low-to-mid volume manufacturing.
    • Hands-on PLC programming experience (Carel, Rockwell/Allen-Bradley, Siemens, or equivalent); HMI/SCADA development experience preferred.
    • Working knowledge of UL certification process and UL panel-building requirements (e.g. UL508A).
    • Proficient with electrical CAD/schematic tools (EPLAN, AutoCAD Electrical, or similar) and experience producing manufacturing documentation.
    • Familiarity with industrial communication protocols (EtherNet/IP, Modbus, Profinet, etc.).
    • Strong troubleshooting and commissioning skills; experience with on-site commissioning is a plus.
    • Demonstrated competence with specifying industrial control components: motor starters, VFDs, contactors, relays, safety devices, and enclosures.
    • Clear technical writing skills and experience creating BOMs, wiring diagrams, and build instructions.
    • Excellent problem solving, collaboration and communication skills.
    Preferred Qualifications
    • Experience with UL submission paperwork and working directly with testing labs.
    • Experience with low-to-mid volume manufacturing processes and DFM for electrical assemblies.
    • Familiarity with product lifecycle management (PLM) systems and version control.
    • Relevant certifications (e.g., Rockwell/Siemens, NFPA 79 knowledge, safety certifications).
    • Hands-on prototyping and/or test experience.
    • Background in Lean Product Development principles & tools.
    • Basic budgeting and cost containment skills.
    • Basic understanding of ISO 9000 (or similar quality system) design requirements
    • Resilience working in a fast-paced, evolving startup environment with shifting priorities
    Physical Requirements
    • Prolonged periods sitting at a desk and working on a computer.
    • Must be able to lift up to 40 pounds and work with prototype hardware.

    Numbers & Facts

    LocationKnoxville, TN

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