Controls Engineer, Powertrain, Semi

Tesla is seeking a highly motivated Manufacturing Controls Engineer to join the Battery Module & Pack shop at our Semi Manufacturing Factory in Sparks, NV. The Manufacturing Controls Engineer will be experienced in the automation controls field, bringing their exposure to Siemens or other PLC platforms, Fanuc robots, and safety systems. This role requires hands-on involvement on the manufacturing line and emphasizes analytical abilities, organization skills, and attention to detail. As a Manufacturing Controls Engineer, you will be responsible for supporting any lineside troubleshooting, analyzing, and improving current system, and develop and deploy new PLC code to help remove production bottlenecks. International Travel for FAT support is required for the role.

• Travel internationally to work with equipment vendors to validate and launch new production tooling as part of Factory Acceptance Testing (FATs)
• PLC Troubleshooting and Optimization: Diagnose and resolve PLC faults to minimize downtime, improve cycle times, and enhance process efficiency
• Equipment Integration: Seamlessly install, program, and integrate new equipment, including robotics, sensors, and dispense systems, into existing automated lines
• Programming and Commissioning: Configure and program IO devices, servo systems, Fanuc robots, and vision systems to meet process and production needs
• System Improvements: Modify PLC Controls sequence logic, robot sequence and vision programs, and other system controls to enhance safety, reliability, reduce faults, and achieve production goals. HMI software updates to optimize equipment operator experience
• Equipment Electrical updates: Review and update electrical wiring diagrams, layout drawings for VFDs, Servos, PLC and other controls devices
• Support 24/7 Production Operations as needed
• Degree in Mechanical, Electrical, Mechatronics Engineering, or equivalent experience
• 2+ years with Automotive manufacturing experience as a Controls Engineering role
• Technical Expertise: Proficiency in PLC programming of Equipment sequences using IEC-61131 complaint programming languages and logic troubleshooting (e.g., Siemens, Allen-Bradley) and hands-on experience with Fanuc robot programming. Proficiency in HMI/SCADA industrial systems (SIMATIC WinCC, TIA Portal or Ignition SCADA). Experience with Motor Drive setup and troubleshooting (SEW EURODrive and Siemens G120, S120 preferred)
• Electrical Skills: Experience with Electrical Design using EPlan (preferred) or AutoCAD Electrical and Schematic troubleshooting. Demonstrated experience with 3-phase 480/208 VAC, single-phase 208/120 VAC, and 24 VDC systems
• Industrial Network: knowledge of PROFINET and Ethernet communication protocols
• Vision and Dispense Systems Knowledge: Familiarity with configuring and optimizing vision systems (Keyence, Cognex) and programming dispense and fluid fill systems. Fanuc 2D IRVision and Fanuc 3DVision experience is asset
• Analytical Skills: Strong problem-solving ability to address complex technical issues, identify root causes, and implement effective solutions

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program