JOB DESCRIPTION
Job Summary Develop, maintain, and improve automation control systems that are integral to the production process for the assembly of automotive seating and overhead systems. This is a senior-level controls role requiring strong troubleshooting, programming, and automation expertise.
Essential Duties and Responsibilities Other duties may be assigned.
Continuous Improvement & Quality
Participate in PFMEA analysis. Serve as a knowledge leader for Kaizen, Lean Manufacturing, and other continuous improvement initiatives. Identify and implement error-proofing (poka-yoke) requirements throughout the production process. Participate in 8D or similar root-cause-based problem-solving activities. Ensure abnormalities are identified and addressed to resolve root causes.
Engineering & Process Support
Identify and plan for process impacts resulting from engineering changes. Contribute to equipment purchase specifications. Review and provide feedback on equipment controls drawings prior to build approval.
Controls & Automation Responsibilities
Troubleshoot, program, and diagnose PLC systems. Troubleshoot PLC ladder logic and data handling functions in ControlLogix processors. Maintain PLC documentation received from equipment suppliers. Maintain an archive of PLC programs throughout the facility. Maintain an archive of machine controls drawings in electronic and/or paper format. Support and troubleshoot I/O devices connected to PLCs, including: • HMIs • Scanners • Remote I/O • Sensors • Relays • Solenoids
Apply knowledge of electronic and instrumentation principles to diagnose equipment malfunctions and restore operation.
Robotics & Advanced Automation
Experience with Fanuc robots, including iRVision systems. Support robotic integration and troubleshooting within automated production lines.
Maintenance & Technical Support
Support the Maintenance Department with equipment troubleshooting. Assist maintenance personnel in troubleshooting pneumatic circuits.
QUALIFICATIONS
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The following requirements represent the knowledge, skills, and abilities required.
EDUCATION AND EXPERIENCE
Minimum 5 years of experience with a Bachelor's or Associate degree in Electrical Engineering or a related field. Allen-Bradley experience is required (must-have). Strong experience with: • RSLogix 5 • RSLogix 5000 • Studio 5000 • ControlLogix • PanelView development software • Proven experience troubleshooting, programming, and diagnosing PLC systems. • Experience with Fanuc robotics and iRVision systems.
PRIMARY LOCATION Riverside, MO