Controls Programmer - Food Manufacturing

Job Purpose

Design and program automation and controls systems involving programmable logic controllers (PLCs). Oversee the development of complex systems and equipment. Research, test, and analyze the design used to monitor consistency in production. Review initial electrical schematics and update existing schematics.

Essential Functions

• Develop, modify, and test code for programmable logic controllers (PLCs) and other control systems
• Analyze, diagnose, and repair all PLC programs and backups to prevent catastrophic failures
• Analyze, diagnose, and repair all HVAC system malfunctions; assist line technicians and maintenance technicians with troubleshooting and repair
• Collaborate with engineering, project managers, and end-users to effectively recommend control system requirements and specifications
• Network data communications to SCADA Vlan to receive process control and automation data on production machinery
• Program and maintain SCADA network using Factorytalk Historian
• Maintain computer IP network for production equipment and facility data collection
• Analyze, diagnose, and repair electrical problems with facility equipment
• Maintain all current electrical systems and provide expert advice to upper management on potential failure points
• Assist with continuous improvement and offer automation support
• Report food safety and quality issues to appropriate personnel
• Support food safety program, quality standards, and legality of manufactured products
• Perform other job-related duties as assigned

Qualifications (Education, Experience, Competencies)

• Associate's degree or equivalent from a two-year college or technical school in a technical or engineering field
• 2+ years of experience in a manufacturing/industrial environment
• 2+ years of PLC programming experience
• Thorough understanding of electrical theory and mechanical operations
• Ability to ensure processes, construction, installation, PLC/HMI programming, and operational requirements meet specifications, codes, and end-user expectations
• Ability to troubleshoot mechanical failure vs. programming failure
• Ability to read blueprints and electrical schematics
• Ability to receive and retain instructional information
• Familiarity with lockout/tagout
• Strong general computer skills, including familiarity with MS Office and ability to learn proprietary software quickly and accurately
• Strong communication skills, including the ability to listen, explain, and facilitate
• Strong attention to detail with a high degree of thoroughness and accuracy
• Ability to think critically, solve complex problems, and work effectively under demanding deadlines

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