CONTROLS TECHNICIAN – 2ND SHIFT

CONTROLS TECHNICIAN 2ND SHIFT

Department: Maintenance / Controls & Automation
Position: Controls Technician
Shift: 2nd Shift 3:00 PM to 11:00 PM
Salary: Starting around $70,000/year, depending on experience
Overtime: Eligible for overtime
Weekends: Frequent weekend work may be required
Employment Type: Full-Time

POSITION SUMMARY

We are seeking an experienced Controls Technician to support manufacturing operations, automation systems, robotics, equipment integration, troubleshooting, and production improvements.

The ideal candidate will have a strong background in PLC programming, industrial controls, robotics, electrical systems, and automation. Experience working in a manufacturing environment, secondary equipment, or machine building is highly preferred.

This is a hands-on position responsible for troubleshooting, programming, maintaining, integrating, and improving automated manufacturing equipment.

SCHEDULE & AVAILABILITY

Core Schedule: 3:00 PM 11:00 PM

This team frequently works weekends and overtime to support production, equipment issues, and project/start-up activities.

The successful candidate must be willing and available to:

• Work overtime as needed.

• Stay beyond the scheduled shift when required.

• Work weekends when necessary.

• Respond to calls for technical assistance.

• Support equipment start-ups and production needs.

COMPENSATION

Starting salary: Approximately $70,000/year, depending on experience.

Candidates with strong controls, robotics, PLC, and manufacturing experience may be considered at a higher level based on qualifications.

This position is eligible for overtime.

KEY RESPONSIBILITIES

• Program, troubleshoot, install, configure, and maintain PLC-controlled equipment.

• Troubleshoot and maintain automated manufacturing systems.

• Test, troubleshoot, and oversee the implementation and integration of new processes and robotics.

• Support robot setup, programming, integration, and troubleshooting.

• Assist with integrating robots and standard vision systems into existing machines.

• Install retrofits and modifications to existing automated systems.

• Troubleshoot hardware, instrumentation, controls, and electrical systems.

• Support equipment start-up activities.

• Respond to production calls for technical assistance.

• Perform preventive maintenance and production improvement projects.

• Maintain automation processes and generate required reports.

• Troubleshoot electrical circuits using schematics, blueprints, and electrical prints.

• Read and interpret hydraulic and pneumatic schematics.

• Assist with automation and equipment projects from installation through start-up.

• Travel as needed to support project start-ups and local manufacturing operations.

• Maintain compliance with electrical safety, machine guarding, and other applicable safety procedures.

• Perform other duties and projects as assigned.

PLC & AUTOMATION EXPERIENCE

Strong experience with Allen-Bradley/Rockwell PLC systems is preferred.

Candidates should have experience with:

• PLC hardware and software

• Allen-Bradley / Rockwell programming

• HMI hardware and software

• PLC and robotic controllers

• Industrial automation systems

• Equipment installation and configuration

• Controls troubleshooting

• Automation system maintenance

INDUSTRIAL NETWORKS

Experience with industrial communication networks is highly preferred, including:

• EtherNet/IP

• DeviceNet

• ControlNet

• Profibus

Knowledge of networks and database operation is also preferred.

ROBOTICS & VISION SYSTEMS

Robotics experience is strongly preferred.

Experience with Fanuc robots or similar robotic systems is highly desirable.

Candidates should have experience with:

• Robot setup and programming

• Fanuc or similar robot controllers

• Robot troubleshooting

• Robotic integration

• Vision system setup and programming

• Cameras and scanners

• Standard machine vision systems

• Robot end-of-arm tooling (EOAT)

• Integrating robots into existing manufacturing equipment

ELECTRICAL & CONTROLS KNOWLEDGE

Strong understanding of electrical and electro-mechanical control systems, including:

• Power distribution as it applies to machine controls

• VFDs and servo drive systems

• Motors and motor starters

• Contactors and relays

• Switches and sensors

• Optical, inductive, and capacitive sensors

• Power supplies and transformers

• Electrical control devices

• Machine control systems

• Electrical safety

HYDRAULICS & PNEUMATICS

Basic to strong knowledge of fluid power systems, including:

• Hydraulic controls

• Pneumatic controls

• Vacuum systems

• Hydraulic and pneumatic schematics

• Troubleshooting fluid power systems

MACHINE SAFETY & GUARDING

Knowledge of machine safety and guarding systems is required, including familiarity with:

• Light curtains

• Area scanners

• Bumper strips

• Safety switches

• Machine guarding devices

• Electrical safety systems

FABRICATION & HANDS-ON SKILLS

Strong hands-on fabrication skills are a plus.

The successful candidate should be capable of assisting with projects such as:

• Robot EOAT fabrication

• Sensor bracket fabrication

• Button installation

• Machine guard fabrication

• Equipment modifications

• Basic mechanical fabrication and installation

REQUIRED QUALIFICATIONS

• Minimum 3 years of controls/automation experience.

• 2-year technical degree, technical certificate, or equivalent manufacturing experience.

• Experience with PLC hardware and software.

• Experience with HMI systems.

• Experience troubleshooting electrical and automated equipment.

• Robot setup and programming experience.

• Vision system experience preferred.

• Ability to program PLC and robotic controllers.

• Ability to read and understand electrical prints.

• Ability to read hydraulic and pneumatic schematics.

• Strong understanding of electricity, hydraulics, and pneumatics.

• Ability to troubleshoot and repair electrical circuits using schematics and blueprints.

• Ability to safely use electrical and mechanical test equipment and tools.

• Strong verbal and written communication skills.

• Strong computer skills and proficiency with Microsoft Office, including Word, Excel, PowerPoint, and Project.

PREFERRED EXPERIENCE

The ideal candidate will have experience in one or more of the following:

• Manufacturing automation

• Industrial controls

• Robotics

• Fanuc robotics

• Allen-Bradley/Rockwell PLCs

• Machine building

• Secondary equipment

• Automated assembly equipment

• Vision systems

• Electrical controls

• Equipment integration

• Manufacturing equipment start-up

IDEAL CANDIDATE

We are looking for a technically strong, hands-on Controls Technician who can independently troubleshoot problems and keep automated manufacturing equipment running.

The ideal candidate is:

• Experienced with PLC programming and troubleshooting

• Comfortable working with robots and automated equipment

• Strong in electrical troubleshooting

• Able to read electrical, hydraulic, and pneumatic prints

• Comfortable working in a fast-paced manufacturing environment

• Able to communicate professionally with operators, engineers, maintenance, and management

• Able to remain calm and professional when responding to equipment breakdowns or production issues

• Willing to work overtime and weekends when needed

• Safety-conscious and committed to following established safety procedures

IMPORTANT

This is a hands-on controls and automation position. Candidates should be prepared to troubleshoot equipment directly, work with PLCs and robotics, support production, and participate in equipment installations, integrations, and start-ups.

Manufacturing experience, secondary equipment experience, machine-building experience, Allen-Bradley/Rockwell PLC experience, and Fanuc robotics experience are all strong advantages.