The Die Set Operator is responsible for ensuring presses and dies are set up correctly, completing die tryout, first piece approval, and production runs while meeting established timing, safety, and quality requirements. This position requires strong press setup, die setup, troubleshooting, and manufacturing experience.
COMPENSATION:
- $20.00–$27.00 per hour
- Plus a $1.25 weekly attendance bonus
- Employees working a dedicated/pure 2nd shift receive an additional $0.25 per hour shift premium
ESSENTIAL DUTIES AND RESPONSIBILITIES:
- Pull and set dies following established die setup procedures.
- Read and follow the Quality Process Check Sheet to meet job setup requirements.
- Verify proper die setup, including shut height, die protection, and scrap removal.
- Complete Die Set Check Sheets, Die Information, and Setup Sheets.
- Perform die set and pre-stage responsibilities, including loading coils, changing date/logo stamps, staging dies, checking parts, operating presses, and packing parts as required.
- Use ShopEdge to print tags, label parts, record scrap, and consume raw material.
- Set up feeders using Coe, Minster, and Dallas controls.
- Set PLCs within presses using Minster, Aida, and Siemens controls.
- Run jobs through first piece approval and make necessary adjustments until approved by Quality.
- Perform die setup troubleshooting and optimize operating parameters to improve throughput.
- Maintain a high level of attention to detail and product quality.
- Follow established safety, housekeeping, and 5S practices.
- Inspect light curtains daily and complete required safety documentation.
- Support the Supervisor and communicate press or setup issues.
- Apply working knowledge of QMS/EMS requirements.
- Assist in other manufacturing operations as directed.
QUALIFICATIONS:
- Strong basic math skills.
- Experience using measuring tools in a manufacturing environment.
- Knowledge of OSHA and MIOSHA requirements related to die setup and press operation.
- Knowledge of IATF 16949 and ISO 14001 standards.
- Strong troubleshooting and problem-solving skills.
- Ability to safely perform press operation and die setup activities.
- Effective communication skills with the ability to train fellow employees and communicate technical information.
EDUCATION and/or EXPERIENCE:
- Minimum 5 years of automotive manufacturing experience.
- Training or experience operating a forklift.
- Experience with Minster, Aida, Siemens, Coe, and Dallas Controls.
- HMS transfer knowledge is a plus.
LANGUAGE SKILLS:
- Effective verbal and written communication skills.
- Ability to train employees and clearly communicate manufacturing, setup, quality, and safety information.
CERTIFICATES, LICENSES, REGISTRATIONS:
- Powered Industrial Truck Permit, as needed or required.
- Overhead Crane Permit, as needed or required.
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