Director, Mechanical & Thermal Engineering

Viasat, Inc.

Carlsbad, California

JOB DETAILS
SALARY
$201,500–$318,000 Per Year
SKILLS
Aerospace Engineering, Aerospace and Defense, Analysis Skills, Antenna, Avionics, Best Practices, Buses, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Change Control, Communication Skills, Configuration Management, Control Systems, Design Verification, Design for Assembly (DFA), Desktop PC, Documentation, Electricity, Environmental Design, Failure Analysis, Furniture Design, Geometric Dimensioning and Tolerancing, Hardware Administration, Integration Testing, Leadership, Manufacturing, Manufacturing/Industrial Processes, Mechanical Design, Mechanical Engineering, Mentoring, PTC Creo, Problem Solving Skills, Product Packaging, Production Costing, Production Support, Production Systems, Project/Program Management, Propulsion, Radio Frequency, Scalable System Development, Supply Chain Management, System Readiness Review (SRR), Systems Engineering, Team Lead/Manager, Team Player, Technical Strategy, Test Design, Thermal Analysis, Thermal Management, Tolerance Analysis, Trade Studies, Wheel/Front-End Loader, Willing to Travel
LOCATION
Carlsbad, California
POSTED
30+ days ago
About us:

One team. Global challenges. Infinite opportunities. At Viasat, we’re on a mission to deliver connections with the capacity to change the world. For more than 35 years, Viasat has helped shape how consumers, businesses, governments and militaries around the globe communicate. We’re looking for people who think big, act fearlessly, and create an inclusive environment that drives positive impact to join our team.

What you'll do:

Viasat is shaping the future of global connectivity through advanced satellite systems that deliver high capacity, resilient communications across the globe. As satellite architecture continues to evolve toward higher throughput, greater complexity, and faster development cycles, robust mechanical and thermal engineering is critical to mission success.

 

From payload instruments and antenna systems to spacecraft structures and thermal control, mechanical and thermal systems form the backbone that enables performance, reliability, and manufacturability at scale.

 

Viasat is seeking a Director of Mechanical & Thermal Engineering to lead the teams responsible for mechanical and thermal design across both spacecraft bus and payload systems. This role sets technical direction, drives execution on flight critical hardware, and ensures tight integration across disciplines, programs, and production environments.

 

You will play a key leadership role in delivering reliable, high performance satellite systems - from early architecture through on orbit operations - while building a strong engineering culture focused on rigor, accountability, and execution.

 

Mechanical and Thermal Engineering is central to delivering Viasat’s next generation space systems with speed, reliability, and scalability. As Director, you will lead a multidisciplinary organization responsible for the mechanical and thermal aspects of spacecraft and payload development across multiple programs.

 

Your leadership will help teams navigate complex trades between performance, mass, cost, schedule, and producibility, while ensuring designs are robust from initial concept through qualification and flight.

The day-to-day:
  • Lead and manage the Mechanical and Thermal Engineering organization supporting spacecraft buses and payload systems, including:
    •  Spacecraft structures and mechanisms
    •  Payload mechanical design and packaging
    •  Passive and active thermal control systems
    •  Mechanical electrical integration and interfaces
    •  Structural, thermal, and coupled analysis
  • Set the technical vision and strategy for mechanical and thermal architectures across current and future satellite programs.
  • Drive execution from concept development through design, analysis, fabrication, integration, test, and on orbit support.
  • Partner closely with systems engineering, payload, RF, avionics, propulsion, manufacturing, supply chain, and program management to ensure seamless integration and delivery.
  • Own mechanical and thermal requirements flow down, trade studies, design margins, and verification approaches.
  • Guide and chair design reviews (SRR, PDR, CDR), anomaly reviews, and configuration control boards.
  • Ensure designs meet environmental qualification requirements, including vibration, shock, thermal vacuum, and launch vehicle compatibility.
  • Oversee design for manufacture and design for assembly (DFM/DFA) efforts to support production rate, cost, and quality objectives.
  • Support hardware bring up, integration, environmental test, and on orbit anomaly resolution.
  • Develop and mentor engineering leaders and individual contributors, building a high performing and collaborative organization.
  • Establish and maintain engineering standards, best practices, and lifecycle processes across mechanical and thermal domains.
  • Serve as a technical representative to customers, partners, and internal leadership for mechanical and thermal engineering topics.
What you'll need:
  • B.S. in Mechanical Engineering, Aerospace Engineering, or related field (M.S. or Ph.D. preferred).
  • 10+ years of experience in mechanical and/or thermal engineering for spacecraft or complex aerospace systems.
  • 5+ years of engineering leadership experience managing and developing high performing teams.
  • Demonstrated ownership of mechanical and/or thermal subsystems through qualification, flight, or production.
  • Strong background in:
  • Structural design and analysis
  • Thermal control design and modeling
  • Mechanisms and deployables
  • GD&T and tolerance analysis
  • Materials and manufacturing processes
  • Proficiency with CAD and analysis tools (e.g., NX, Creo, ANSYS, NASTRAN, Thermal Desktop, SINDA/FLUINT, or equivalent).
  • Hands on experience with integration, environmental testing, and failure/anomaly investigation.
  • Experience with engineering documentation, configuration management, and change control.
  • Ability to drive clarity in complex, cross disciplinary engineering environments.
  • Strong communication skills with both technical teams and executive stakeholders.
  • 25% travel.
What will help you on the job:
  • Experience leading mechanical and thermal engineering across both payload and spacecraft bus.
  • Familiarity with high power payloads, antennas, RF structures, and thermal challenges.
  • Experience supporting high rate or multi program development environments.
  • Comfort operating in environments where system maturity evolves through iterative design, test, and flight learning.
  • A leadership style that balances technical rigor with pragmatic execution.
  • Passion for mentoring engineers and building scalable organizations.

 

Why Join Viasat?

At Viasat, you’ll work on some of the most ambitious space systems in the industry alongside engineers, scientists, and leaders who are passionate about solving hard problems that matter. You’ll have the opportunity to influence the architecture and execution of next generation satellite systems that enable global connectivity, resilience, and impact.

 

#LI-GS1

Salary range: $201,500.00 - $318,000.00 / annually. For specific work locations within San Jose, the San Francisco Bay area and New York City metropolitan area, the base pay range for this role is $250,000.00- $375,000.00/ annually  : At Viasat, we consider many factors when it comes to compensation, including the scope of the position as well as your background and experience. Base pay may vary depending on job-related knowledge, skills, and experience. Additional cash or stock incentives may be provided as part of the compensation package, in addition to a range of medical, financial, and/or other benefits, dependent on the position offered. Learn more about Viasat’s comprehensive benefit offerings that are focused on your holistic health and wellness at https://careers.viasat.com/benefits. EEO statement:

Viasat is proud to be an equal opportunity employer, seeking to create a welcoming and diverse environment. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, ancestry, physical or mental disability, medical condition, marital status, genetics, age, or veteran status or any other applicable legally protected status or characteristic. If you would like to request an accommodation on the basis of disability for completing this on-line application, please click

careers@viasat.com

.

 

About the Company

V

Viasat, Inc.

Digital Communication Products for Commercial and Government Markets

ViaSat produces innovative satellite and other digital communication products that enable fast, secure, and efficient communications to any location. We bring today’s new communication applications to people out of reach of terrestrial networks, in both the commercial and government sectors, with a variety of networking products and services.

Here you’ll find a company that is always asking,” What’s next?”, with the vertically integrated set of technologies to push the limits of what is possible for your system and service performance.

Products:

  • Satellite networks for fixed-site and mobile communications
  • Satellite antenna systems
  • Wireless datalinks and terminals for combat situational awareness
  • Cybersecurity and Information Assurance for military networking and encrypted data storage
  • Mobile IP networking for soldiers
  • Communication microprocessor chipsets
  • Application and communication acceleration
  • Satellite network and RF system design
  • Communication simulation and training systems

Services:

  • Global mobile satellite services for government and commercial aircraft, vehicles, and seagoing vessels
  • Satellite Internet access and other broadband services for consumers, business, and government customers in the U.S.
Recognized for Innovation, Growth, and Stability

With these past awards, ViaSat is well known as a successful, innovative, high-growth company:

  • World Technology Network - 2013 Winner, Communications Technology Award for high-capacity satellite system
  • Arthur C. Clarke Foundation - Innovator Award, CEO Mark Dankberg
  • Edison Awards 2013 - Bronze award for communications innovation
  • Popular Science 2012 "Best of What's New" for Exede Internet and high-capacity satellite system
  • Satellite Research and Markets - 2012 Visionary Executive of the Year
  • Society of Satellite Professionals International (SSPI) - 2012 Industry Innovator
  • TechAmerica - 2011 American Technology Award in the Telecommunications
  • Space News "Top 50 Space Companies"
  • San Diego Magazine "Made In San Diego: 11 Cool Companies"
  • Mark Dankberg American Institute of Aeronautics and Astronautics (AIAA) "2008 Aerospace International Communications Award"
  • Hannover Fairs ISCe2004 Satellite Industry Award for Innovation and Technology
  • Mark Dankberg Via Satellite “2003 Satellite Executive of the Year”
  • Defense Systems "Super 75"
  • DefenseNews "Top 100 Defense Contractors"
  • DefenseNews "Fast Track 50"
  • Washington Technology "Top 100 Federal Prime Contractors"
  • Three-time INC. 500 prior to going public in 1996


Surpassing 2,900 Employees and $1 Billion in Sales

The company employs over 2,900 professional and support personnel. The largest department is engineering, with many holding graduate degrees in electrical engineering or computer science. Annual revenues hit a record $1.1 billion during the most recently completed fiscal year (ended March 29, 2013).

History

ViaSat is part of the well-known Linkabit Corporation “family-tree” that spawned hundreds of San Diego area telecom startups, including Qualcomm, General Instruments, and Titan. Founded in 1986 by three former M/A-Com Linkabit employees, ViaSat is publicly traded on the Nasdaq Stock Market under the symbol VSAT. Go to the History, Timeline or Industry Innovation & Firsts pages for more details.

To find out more about ViaSat, use the links on this page to explore our Web site.
Note: ViaSat Inc. is a separate company from and is not affiliated with Viasat Broadcasting, owned by Modern Times Group, Sweden.



COMPANY SIZE
2,500 to 4,999 employees
INDUSTRY
Telecommunications Services
FOUNDED
1986
WEBSITE
http://www.viasat.com/company/about/about-viasat