Director of Cell Manufacturing

Director of Cell Manufacturing required for innovative lithium-ion battery cell technologies.

Our client is committed to pushing the boundaries of energy storage solutions and their mission is to accelerate the transition to a sustainable and electrified future. As an exciting growing company in the industry, they are dedicated to fostering an environment that encourages creativity, collaboration, and cutting-edge development.

Position Summary:

We are actively seeking a highly skilled and motivated Director of Cell Manufacturing to join their team responsible for overseeing all manufacturing operations at a pilot plant facility. The ideal candidate should have a profound grasp of lithium-ion battery manufacturing processes.

Key Responsibilities:

• Manage and oversee all manufacturing operations in a pilot plant, including planning, organizing, and coordinating production processes to meet customer demand and quality standards.
• Develop manufacturing process: lead, engineer line layouts and Implement the Battery Manufacturing processes and launch manufacturing facilities. Processes specific to electrode (mixing, coat, press, slit), Cell Assembly (notch, dry, stack, weld, package) and Formation.
• Optimize production efficiency by implementing lean manufacturing principles, continuous improvement initiatives, and best practices.
• Develop and implement production schedules, ensuring efficient utilization of resources, equipment, and labor to meet production targets and deadlines.
• Collaborate with cross-functional teams, such as operations, procurement, quality control/assurance, and logistics, to ensure smooth production flow and resolve any issues that may arise.
• Monitor and analyze production metrics and KPIs, identify areas for improvement, and develop strategies to enhance productivity, reduce costs, and improve overall operational performance.
• Ensure compliance with safety regulations and promote a culture of safety awareness among manufacturing staff.
• Foster a culture of teamwork, collaboration, and continuous learning within the manufacturing department.
• Lead development of Quality methods including process failure mode and analysis (PFMEA), associated gauging requirements and inspection methods. Deliver a Control plan per the quality strategy.
• Create detailed Manufacturing Instructions to document new processes.
• Provide relevant process documentation (drawings, PM plans, spare parts, training manuals etc
• Create and document detailed Manufacturing processes for new technologies and methods.
• Stay abreast of industry trends, technological advancements, and manufacturing best practices, and propose innovative solutions to enhance manufacturing processes and capabilities.

Qualifications:

• Ph.D. in Chemistry, Materials Science, Chemical Engineering, or related field (Master's degree with significant experience may be considered).
• Proven track record of leadership in lithium-ion battery cell manufacturing (cylindrical and pouch cells)
• Strong knowledge of lithium-ion battery cell manufacturing processes specific to electrode (mixing, coat, press, slit), Cell Assembly (notch, dry, stack, weld, package) and Formation.
• Demonstrated experience in managing multidisciplinary manufacturing teams.
• Experience in developing and implementing production schedules, monitoring and analyzing production metrics and KPIs and identifying areas for improvement
• Hands-on approach

This is a fantastic opportunity to play an integral part in helping to shape the future of global transportation and energy storage and interested Cell Manufacturing Leaders should apply without delay