Our Client, an EV Manufacturing company, is looking for a Dynamometer Technician (Powertrain) for their Plymouth, MI location.
Responsibilities:
Operate and maintain large dynamometers (for vehicle and powertrain system level testing)
Select and install instrumentation needed to collect response data from the product during testing (accelerometers, strain gauges, pressure gauges, thermocouples, thermistors, hygrometers, voltage drop sense leads, etc.)
Build and setup test rigs/dynos for mechanical and/or electrical tests together with Powertrain, NVH, and Thermal engineering teams
Perform routine maintenance to complex mechanical and electrical repairs.
Take an active part in Environmental Heath & Safety within the laboratory environment, contributing to Risk Assessments and ensuring a safe work environment
Support Validation Engineers to perform upgrades and modifications to Systems Under Test
Perform the first line of fault finding for operational issues which arise on System Under Test
Perform diagnosis and repair of prototype vehicle’s electrical/mechanical/software systems
Support Test Engineers to achieve test plans and test equipment upgrade projects
Document and communicate findings through processes and systems, taking ownership of early escalation where appropriate
Generate and take ownership of process documentation for test rigs and associated test equipment
Provide feedback, create and implement processes and suggestions to new and/or improved workshop standards, protocols, and processes.
Requirements:
5+ years of Technician Experience working directly in test cells and/or large dynamometer systems
Expertise in powertrain test setup and test error proofing
Expertise in mechanical tooling and build fixture design
Knowledge of motor, inverter, and gearbox concepts
Knowledge of propulsion systems and thermal (coolant and refrigerant) systems
Knowledge of Electric Vehicle Safety
Work under strenuous/awkward positions throughout the working day.
Operate a variety of scan tools, diagnostic equipment, and common automotive test equipment
Strong diagnostic and problem-solving skills to solve powertrain system issues
Someone that takes pride in their work
Work in a team environment and communicate with fellow technicians
Basic workshop etiquette, provide verbal and writing communication across all teams
Consultant should have exp in a Dyno Lab / testing facility where engineers evaluate the performance, durability, efficiency, and reliability of drive units under test.
They should have experience using equipment that applies a controlled load to a component while measuring its performance.
Original Equipment Manufacturer (OEM) Technician should have experience in a company that designs, engineers, manufactures, and assembles the final product sold to customers.
Dynamometer
High voltage experience
Electric drive unit experience
Instrumentation experience
Solid mechanical background
Electric drive units (motors, gearboxes, inverters), Battery systems, Powertrain components, Complete vehicles, Thermal management systems, and charging systems.
Dyno durability testing- Testing designed to evaluate how a component, system, or vehicle performs over an extended period under simulated real-world conditions.
The goal is to identify reliability issues, failure modes, wear patterns, and maintenance requirements before products reach customers.
Build and setup test rigs/dynos for mechanical and/or electrical tests together with Powertrain, NVH, and Thermal engineering teams.
Select and install instrumentation needed to collect response data from the product during testing (accelerometers, strain gauges, pressure gauges, thermocouples, thermistors, hygrometers, voltage drop sense leads, etc.)
Strong diagnostic and problem-solving skills to solve powertrain system issues