Electrical Controls Engineer

Synerfac Technical Staffing

Randolph, NJ

JOB DETAILS
SALARY
$100,000–$130,000 Per Year
SKILLS
AutoCAD, Automation, Automation Systems, Bill of Materials (BOM), Biotech and Pharmaceutical, Circuit Breakers, Circuit Components, Communication Skills, Continuous Improvement, Control Engineering, Control Systems, Customer Relations, Customer Support/Service, Design Document, Detail Oriented, Document Management, Documentation, ERP (Enterprise Resource Planning), Electrical Design, Electrical Engineering, Electrical Wiring, Electricity, Fortune 500 Customers, International Electro-Technical Commission (IEC), Maintain Compliance, Manufacturing, Mechanical Engineering, Multitasking, National Fire Protection Association (NFPA), On Site Support, Programmable Logic Controller (PLC), Project Control, Project Lifecycle, Project/Program Management, Safety Training, Schematics, Source Code/Configuration Management (SCM), Support Documentation, Team Player, Time Management, Willing to Travel
LOCATION
Randolph, NJ
POSTED
9 days ago
Controls Engineer
Randolph, NJ 07869
Salary: $100,000 - $130,000 per year, commensurate with experience

Company Overview
Our client is a leader in designing and building high-speed automation machinery for the consumer goods and pharmaceutical industries. Renowned for innovative solutions and pushing equipment speeds to new heights, the company serves a diverse global customer base, including Fortune 500 companies, with installations across more than 18 countries.

Position Summary
Our client is seeking a skilled Controls Engineer to design, document, and support the electrical control systems behind their custom automation equipment. This role centers heavily on designing cabling and wiring for industrial control panels and machine systems, alongside developing schematics, BOMs, and ensuring full compliance with UL and IEC standards. The ideal candidate brings strong EPLAN experience and a deep working knowledge of industrial control systems, from power components to PLCs and fieldbus networks.
Key Responsibilities
Design and develop electrical control schematics for industrial automation systems using EPLAN. Maintain legacy control schematics in AutoCAD. Design cabling and wiring layouts, including panel wiring, interconnect drawings, and wire routing for custom machinery. Create and maintain Bills of Materials (BOMs) aligned with project requirements and company standards. Ensure all designs comply with UL, IEC, and other applicable electrical codes and standards. Develop panel layouts, wiring diagrams, and interconnect drawings. Collaborate with mechanical engineers, controls engineers, and project teams to integrate electrical and cabling systems into overall machine design. Review and check drawings for accuracy, completeness, and compliance. Support panel fabrication, assembly, and field installation teams by resolving wiring and cabling design issues. Maintain documentation and revision control throughout the project lifecycle. Participate in design reviews and continuous improvement initiatives.
Required Qualifications
Associate's or Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or related field (or equivalent experience). 3+ years of experience in electrical controls design, cabling, and wiring within industrial automation or machinery. Knowledge of EPLAN Electric P8 and AutoCAD. Strong understanding of industrial control power components (circuit breakers, fuses, FLA calculations, SCCR calculations, etc.). Strong understanding of industrial control components (PLCs, HMIs, VFDs, sensors, relays, etc.). Knowledge of industrial fieldbus. Working knowledge of UL 508A, NFPA 79, and IEC standards. Working knowledge of automation safety requirements. Experience creating and managing BOMs. Ability to read and interpret technical specifications and standards.

Key Skills
Attention to detail and accuracy. Strong organizational and documentation skills. Ability to manage multiple projects and deadlines. Effective communication and teamwork.
Work Environment
On premise, office-based design role with periodic interaction with shop floor and production teams. Occasional travel may be required for field support or customer interaction.
Benefits
401(k) with matching, dental insurance, employee assistance program, health insurance, life insurance, paid time off, retirement plan.
Location Requirement: Ability to commute to Randolph, NJ 07869 (required)



Experience designing control panels, cabling, and wiring for custom machinery or automated systems. Familiarity with ERP systems for BOM and document management. Knowledge of panel layout optimization and wire routing best practices. Exposure to international project requirements and CE marking. UL MTR Certification.

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About the Company

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Synerfac Technical Staffing