Blueprints, Business Solutions, Calculators, Comparator, Environmental Regulations, Extrusion, Forklift, Machine Tool, Manufacturing, Microsoft SharePoint, Operating Systems, Process Capability, Quality Monitoring, Record Keeping, Risk
Job Responsibilities
- Operates presses at maximum efficiency with a minimum of downtime while maintaining an acceptable extruded finish.
- Changes extrusion dies, follows dispatch work order sequence, uses proper bolster, and supports tooling.
- Maintains proper exit temperature of metal, using Williamson, probes or thermos devices to monitor.
- Maintains appropriate records and documentations including production reports, Keyence data, charts, die reports, and supply appropriate samples with lead ends.
- Sets and maintains temperature controls according to work instructions.
- Starts equipment at beginning of shift, if not already on; equipment such as presses, water tower, billet heater, and nitrogen unit. Shut down equipment at end of shift if applicable.
- Performs quality check and monitors drawing dimensions, badge dimensions, wall thickness, angles, flatness and all other dimensions on the drawing. Calculates unspecified tolerances according to standard tolerance chart.
- Ability to differentiate types of alloys and sizes of billets for operation and completes the Billet Audit sheet accordingly.
- Monitors extrusion as it is released from press, transfers extruded parts on cooling table leaving appropriate space between lineals.
- Operates automatic loader to place billet onto billet storage table and into billet furnace.
- Capable of performing all functions of press crew.
- Maintains a clean work area, equipment, and supplies in a neat and orderly fashion, 6S standards.
Job Skills Requirements
- Ability to read and understand blueprints, drawings, route sheets and understand tolerance calculations.
- Ability to work effectively with tools and equipment such as calipers, micrometers, pins, feeler gauges, squares, protractors, comparators and calculators.
- Must be able to navigate between business operating systems; Infor, Share Point.
- Strong understanding of the extrusion processes, capabilities and ability to apply that knowledge.
Educational Requirements
- High school diploma or general education degree (GED); or one to six months related experience and/or training in much operation; or equivalent combination of education and experience.
Experience Requirements
- Forklift experience is preferred.
- Prior work experience in a manufacturing environment desirable.
Physical & Environmental Requirements
- Regularly works near moving mechanical parts.
- The associate is frequently exposed to fumes or airborne particles, extreme heat, and risk of electrical shock.
- The noise level in the work environment is usually loud to very loud.
- Ability to perform occasional to frequent pushing, pulling, bending, kneeling, twisting, crawling and/or reaching over a full work shift (8-12 hours).
- Ability to stand and/or walk constantly over a full work shift (8-12 hours).
- Physical demand often lifts light weight material. Rarely lifting/moving average weight (25-50lbs/11-27 kgs) material.
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Mayville Engineering Company Inc