Adhesives, Aerospace and Defense, Assembly Line, Bandsaw, Best Practices, Coaching, Component Assembly, Composite Materials, Customer Support/Service, Detail Oriented, Electricity, Hand Tools, Identify Issues, Manufacturing, Manufacturing/Industrial Processes, Mentoring, Multitasking, Network Routers, Painting (Facilities and Maintenance), Pneumatic Tools, Problem Solving Skills, Process Improvement, Project/Program Management, Prototyping, Quality Control, Record Keeping, Requirements Management, Resolve Customer Issues, Safety/Work Safety, Schematics, Team Player, Technical Drawing, Test Requirements, Testing
The Fabrication Assembler (FA) Level 1-3 is responsible for building custom, finished aircraft component parts based on unique, customer-specific design requirements. This is not typical assembly line work\u2014the environment emphasizes low repetition and high customization, requiring adaptability, craftsmanship, and attention to detail. Successful candidates will thrive in a prototype and development environment, with work complexity ranging from entry-level (Level 1) to subject matter expert (Level 3). \u2022Fabrication and Assembly: Expertly fabricate and assemble interior panels and assemblies according to precise, program-specific processes. Manage multiple unique projects simultaneously, ensuring each meets stringent quality and customization standards \u2022Trim to Fit & Customization: Precisely trim, shape, and fit components to meet unique design requirements, demonstrating advanced customization skills for complex assemblies. Adapt fabrication techniques to accommodate varying materials and design \u2022Material Handling: Working with materials like adhesives, resins, honeycomb core, carpet, fiberglass, and aluminum, cutting, laying out, and processing them. \u2022Component Installation: Installing fittings like latches, hinges, and brackets, and preparing panels for adhesive application \u2022Finishing: Apply decorative finishes, perform complex bending and assembly using jigs and fixtures, and create high-quality vinyl laminate layups tailored to each project's unique specifications and product combinations \u2022Tool Operation: Utilizing various shop power tools, including routers, table saws, band saws, drill presses, pneumatic tools, rivet guns, specialty grinders, and other fabrication equipment \u2022Quality Control: Conducting visual checks, in-process rework, and maintaining records \u2022Troubleshooting: Identify fabrication and assembly challenges proactively, applying strong problem-solving skills to develop and implement effective solutions that maintain product integrity and schedule \u2022Following Instructions: Accurately interpret and adapt technical drawings, specifications, and verbal instructions to deliver highly customized, precision-fit components for each unique program \u2022Maintaining a Safe Environment: Adhering to safety protocols and maintaining a clean work area
Job Requirements
- Technical Drawings: Ability to read and interpret technical drawings and schematics \u2022Tool Proficiency: Experience using a wide range of hand and power tools, from basic hand tools to advanced shop equipment such as pneumatic tools, rivet guns, bucking bars, C-squeeze riveters, ratchet wrenches, nut runners, and specialty grinders \u2022Material Expertise: Deep knowledge of a broad range of materials used in aircraft interior fabrication, including adhesives, sealants, coatings, primers, chemical solvents, paints, composites, and specialty finishes like liquid nitrogen treatments. Understands the unique properties and handling requirements of each material to ensure quality fabrication \u2022Material Knowledge: Understanding of materials used in interior fabrication and assembly \u2022Attention to Detail: Ensuring accuracy and precision in all tasks \u2022Problem-Solving: Proven ability to diagnose and resolve fabrication issues, adapting techniques and processes to overcome unique challenges inherent in customized aircraft assembly \u2022Teamwork: Collaborating with others to achieve production goals. \u2022Safety Awareness: Following safety protocols and maintaining a safe work environment \u2022Level 1:0-2 years of experience in a structural aerospace manufacturing environment preferred. Primarily works on first-stage articles with limited complexity. Collaborates closely with team leads and mentors for guidance and support. Demonstrates strong mechanical aptitude and a willingness to develop problem-solving skills \u2022Level 2: 2 to 5 years of manufacturing experience, with proficiency in interpreting, authoring, and executing assembly and component test requirements. Handles articles of moderate complexity, working alongside leads or managers to resolve issues. Supports customer First Article Inspections (FAI) and independently addresses fabrication and quality concerns. Develops and understands manufacturing process steps to fabricate and assemble customized products. Applies strong problem-solving skills and mechanical aptitude to troubleshoot and improve processes. Begins coaching and developing Level 1 assemblers, sharing knowledge and best practices to support team growth. \u2022Level 3: 5+ years of experience in aerospace manufacturing, demonstrating advanced mechanical and electrical aptitude and knowledge. Works autonomously on highly complex articles, proactively identifying issues and implementing effective solutions. Collaborates with engineering and quality teams on prototype builds, offering design improvement recommendations for current and future products. Exhibits expert-level problem-solving abilities and technical insight. Provides leadership by coaching and mentoring lower-level assemblers, fostering skill development and promoting continuous improvement within the team.