Failure Analysis Engineer

Applied Optoelectronics Inc

Huntsville, AL

JOB DETAILS
SKILLS
Analysis Skills, Calibration, Cleanroom, Communication Skills, Continuous Improvement, Cross-Functional, Data Analysis, Debugging Skills, Electrical Engineering, Electricity, Equipment Maintenance/Repair, Failure Analysis, Identify Issues, Interpersonal Skills, LabVIEW Programming Language, Laboratory, Manufacturing, Material Science, Materials Engineering, Microscopy, Microsoft Access Database, Physical Demands, Physics, Problem Solving Skills, Quality Assurance, Recruiting/Staffing Agency, Reliability Analysis, Root Cause Analysis, SQL (Structured Query Language), Search Engine Marketing (SEM), Semiconductor Laser, Semiconductor Manufacturing, Semiconductors, Statistical Process Control, Team Player, Technical Presentation, Technical/Engineering Design, United States Department of Energy (DOE), User Interface/Experience (UI/UX), X-Ray Spectroscopy
LOCATION
Huntsville, AL
POSTED
30+ days ago

Summary

A failure analysis engineer for the process integration team will be responsible for failure analysis of semiconductor optical laser devices. He/She should have experience with front-end and back-end-of-line, and packaging processing. Good understanding of reliability evaluation techniques and understanding failure analysis experience is desirable. He/she will collaborate with other individuals and functional teams, define projects, address issues, develop improvement plans, and finally to document and deliver the desired end results.

Job Duties

  • Responsible for internal failure analysis including device decap, internal microscopic and SEM inspection, internal measurement data analysis.

  • Hands-on experiences on sample Preparation & Imaging: Utilize Focused Ion Beam (FIB) to prepare TEM samples and perform high-resolution imaging (HR-STEM) to identify defects at the atomic level.

  • Root Cause Analysis: Analyze structural, electrical, and physical defects in semiconductor devices, identifying issues related to yield, reliability, or process.

  • Material Characterization: Apply Energy Dispersive X-ray Spectroscopy (EDX/EDS) and other analytical techniques (SIMS, XPS, SEM) to characterize materials.

  • Reporting & Collaboration: Document findings in detailed technical reports, present data to cross-functional teams (design, process, QA), and support continuous improvement initiatives.

  • Equipment Maintenance: Ensure high uptime of TEM/FIB equipment through routine calibration and troubleshooting.

Qualifications

  • Hands-on experience with Transmission Electron Microscopy (TEM) and FIB in a lab or manufacturing environment (typically 13+ years).

  • Masters degree or Ph.D in Material Science Engineering, Electrical Engineering, Physics, or related discipline plus 1 year of working experience in semiconductor laboratory or fabrication is preferred.

  • Knowledge of compound semiconductor device theory is desired.

  • Microsoft Access, SQL, LabVIEW and other programing skills preferred.

  • Experience with DOE techniques and SPC (Statistical Process Control) is preferred.

  • Strong data analysis and problem solving skills.

  • Detail oriented and self-motivated.

  • Ability to work independently and as a team.

  • Ability to work in clean room environment wearing smock

  • Excellent interpersonal and communication skills for successful inter and intra-group interactions.

Physical Demands and Work Environment

  • Subject to noise, vibration, dust, odors, and exposure to toxic or caustic chemicals.

  • The associate work in a manufacturing environment and be require to wear personal protective equipment.

Location

This position will be on-site based in Sugar Land, Texas.

WHY AOI?

In addition to competitive salary, AOI offers

  • Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual and family needs

  • Employer matching on 401(k) deferrals

  • Generous PTO policy, with unused PTO payout at end of the year

  • Relocation package available within US

  • Immigration sponsorships (Must be currently authorized to work in the US)

We do not accept unsolicited proposals from third-party recruiters or agencies. Contacting hiring managers directly may result in disqualification of submissions.

About the Company

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Applied Optoelectronics Inc