Hardware Designer

1. Electrical Design & Documentation

• Develop electrical schematics and panel layouts using EPLAN or AutoCAD Electrical.
• Create and maintain wiring diagrams, I/O schematics, safety circuits, and interconnect drawings.
• Design main power distribution, control circuits, and field wiring layouts.
• Perform FLA (Full Load Amperage) and heat dissipation calculations for component sizing and panel ventilation.
• Apply UL 508A, NFPA 79, and other relevant standards to all electrical designs.
• Design main panel layout, including hardware and devices to incorporate.
• Generate and maintain Bills of Material (BOMs) and component lists.
• Create panel nameplates, wire labels, and terminal designations.
• Review and approve final drawings for fabrication and assembly.

2. Pneumatic System Design

• Design pneumatic circuits and schematics in coordination with mechanical systems.
• Specify valves, actuators, FRL (Filter, Regulator, Lubricator) assemblies, and flow controls.
• Perform SCFM calculations and ensure proper air supply sizing.
• Select and document appropriate pneumatic fittings and tubing.
• Integrate pneumatic and electrical controls into cohesive machine designs.

3. Safety Circuit Design & Compliance

• Design and document safety circuits including E-stops, light curtains, door interlocks, and safety relays.
• Ensure designs comply with ISO 13849, NFPA 79, and customer-specific safety standards.
• Conduct or participate in safety circuit reviews and risk assessments.
• Validate that safety circuits meet required Performance Levels (PLr).

4. Hardware Specification & Selection

• Select electrical and pneumatic components appropriate for function, reliability, and cost.
• Specify PLC hardware, I/O modules, drives, safety devices, and power supplies.
• Verify component compatibility and availability.
• Coordinate with purchasing to standardize and source parts efficiently.

5. Standards & Customer Specifications

• Design in compliance with GM Global Common and Ford FAST specifications.
• Prepare GM documentation packages including SBS-1B forms and detailed BOMs.
• Follow company and customer drawing, revision, and documentation standards.
• Ensure proper grounding, bonding, and labeling per OEM and industry requirements.