Industrial Controls & PLC Systems Technician

NuHire

Youngstown, OH

JOB DETAILS
SKILLS
Allen-Bradley, Analysis Skills, Automation, Communication Skills, Computerized Maintenance Management System (CMMS), Continuous Improvement, Control Systems, DC Motor, Data Recovery, Documentation, Electrical Components, Electrical Engineering, Electrical Wiring, Electricity, Energy Efficiency, Equipment Maintenance/Repair, High School Diploma, Housekeeping/Cleaning, Human Machine Interface (HMI), Identify Issues, Input/Output, Ladder Logic, Leadership, Maintenance - Electrical, Maintenance Services, Manufacturing, National Electrical Code, Organizational Skills, Oscilloscope, Peripheral Hardware, Preventative Maintenance, Problem Solving Skills, Programmable Logic Controller (PLC), Pumps, Record Keeping, Regulations, Schematics, Systems Administration/Management, Test Tools, Testing, Thermal Analysis, Variable Speed Drive (VSD)
LOCATION
Youngstown, OH
POSTED
11 days ago

Industrial Controls & PLC Systems Technician

Your day-to-day

You start your shift by checking the CMMS and safety board. A conveyor reports a VFD trip—after Lockout/Tagout, you trace the fault with a multimeter and oscilloscope, review the drive’s parameters, and fine-tune settings for stable torque and energy efficiency. Later, you back up a PLC program, make a minor ladder logic tweak to eliminate a nuisance stop, and document the change on the schematic. The afternoon brings scheduled PM: lubricating bearings on a bank of pumps, aligning a motor and coupling, running insulation resistance (megger) and winding checks, and verifying vibration trends. You finish by updating maintenance logs, coordinating with production, and prepping parts for tomorrow’s rotating equipment inspection.

Core responsibilities

  • Electrical maintenance and repair
    • Perform routine and emergency work on power distribution, lighting, and control circuits.
    • Diagnose issues across motors, sensors, and control systems; install and maintain wiring, conduit, and components to code (e.g., NEC).
    • Calibrate and test electrical equipment to confirm proper operation.
  • Industrial motor systems
    • Install, maintain, and troubleshoot AC/DC motors (single- and three-phase).
    • Execute motor testing: megger, winding resistance, and vibration analysis.
    • Replace bearings/seals and align motors and couplings to prevent premature wear.
  • PLC troubleshooting and upkeep
    • Diagnose PLC and I/O issues (e.g., Allen‑Bradley, Siemens, Fanuc, Modicon, B&R Industrial Automation).
    • Interpret ladder logic and related languages; assist with program modifications and upgrades.
    • Perform backups and restores of PLC programs.
  • Variable Frequency Drives (VFDs)
    • Install, program, troubleshoot, and maintain VFDs and peripherals.
    • Adjust parameters for optimal performance and energy savings; resolve drive faults.
  • Preventative maintenance on rotating equipment
    • Develop and execute PM schedules for pumps, fans, compressors, and conveyors.
    • Conduct inspections, lubrication, and adjustments; apply vibration analysis and thermal imaging to detect issues.
    • Record findings and work performed with clear, accurate documentation.
  • Safety, documentation, and teamwork
    • Follow all safety procedures, including Lockout/Tagout; work to electrical codes and site policies.
    • Update schematics and drawings; maintain detailed maintenance records.
    • Collaborate with maintenance peers, production, and leadership on root cause and continuous improvement.
  • Additional duties
    • Support other maintenance tasks as needed and keep a clean, organized work area.

Qualifications

  • High school diploma or equivalent required.
  • Technical school or apprenticeship in electrical maintenance preferred.
  • 3+ years in industrial electrical maintenance focused on motors, PLCs, VFDs, and PM of rotating equipment.
  • Strong troubleshooting skill in industrial electrical systems; solid grasp of electrical theory, schematics, and wiring diagrams.
  • Hands-on PLC support experience and familiarity with common platforms.
  • Experience installing, programming, and troubleshooting VFDs.
  • Knowledge of lubrication, alignment, and basic condition monitoring practices.
  • Proficient with test tools: multimeter, megger, oscilloscope.
  • Working knowledge of applicable codes/regulations (e.g., NEC).
  • Excellent problem-solving, analytical, and communication skills.
  • Comfort working independently and collaboratively.
  • Physical ability for essential tasks, including lifting, bending, and working in confined spaces.

Preferred

  • Journeyman or Master Electrician license.
  • Experience with CMMS platforms.
  • Certifications for specific PLC brands or VFD technologies.
  • Background in vibration analysis or predictive maintenance.

Working conditions

  • Industrial/manufacturing environment with exposure to noise, dust, and varying temperatures.
  • Occasional overtime, weekends, or holidays.
  • Work at heights or in confined spaces as needed.

Proficiencies

  • PLC Troubleshooting Skills
  • Electrical Troubleshooting Skills
  • Electrical Troubleshooting
  • PLC Programming Experience
  • PLC Wiring Experience
  • Industrial Electrical Experience

Machines & technologies

  • Variable Frequency Drives (VFD)
  • Programmable Logic Controllers (Fanuc, Allen Bradley, Siemens, Modicon, B&R Industrial Automation)
  • HMI (Sigmatek)
  • Servo Motors

About the Company

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NuHire