Industrial Engineer, Ford Energy

Ford Energy is a newly formed, wholly-owned subsidiary of Ford Motor Company dedicated to accelerating U.S. energy independence. Leveraging Ford's century of manufacturing excellence and world-class battery energy storage systems (BESS) technology, Ford Energy designs, manufactures, and services grid-scale and commercial DC battery energy storage systems (BESS). Ford Energy is uniquely positioned to capture the growing demand for reliable, US-built energy storage systems. We are not just building batteries; we are building the infrastructure for the next generation of the American grid.

Why Ford Energy?

At Ford Energy, you have the backing of an industrial manufacturing powerhouse with the agility of a dedicated energy startup offering industry leading technology. We offer a competitive compensation package including performance-based bonuses, Ford vehicle discounts, and the opportunity to shape the energy strategy of one of the world's most iconic brands. Learn more at https://fordenergy.com.

In this position...

• Lead with Purpose: Design and optimize the high-volume production lines and manufacturing systems that will define the future of US energy storage.
• Innovate: Use your entrepreneurial mindset to drive production throughput, line balancing, and labor efficiency for a massive Greenfield manufacturing site.
• Empower Others: Create a culture of lean manufacturing excellence, fostering an environment where standardized work and data-driven production solutions thrive.

As the Industrial Engineer, you will be the voice of a historic transformation at our Glendale Junction facility.

What you'll do...

Greenfield Production Excellence & Manufacturing Systems

• Lead the design and implementation of the Ford Energy Production System (FEPS), focusing on standardized work, line balancing, and optimized workstation layouts.
• Drive the development of labor standards and manpower requirements for cell, module, and pack assembly, ensuring maximum utilization and efficiency.
• Analyze production constraints and conduct equipment cycle time analysis to optimize "Cells Per Minute" (CPM) and overall plant throughput.
• Design and refine station layouts using CAD, integrating tooling, material presentation, and error-proofing (Poka-Yoke) to ensure "First Time Through" (FTT) quality.
• Conduct ergonomic job evaluations and implement workstation designs that meet the highest safety standards for high-speed automated production.
• Embrace the Gemba philosophy: Regularly engage on the production floor to identify bottlenecks, observe standardized work adherence, and solve manufacturing problems in real-time.
• Develop "Leaders as Teachers": Serve as a technical mentor to the Production and Operations teams, providing coaching on lean principles, Takt time vs. Cycle time, and waste elimination.
• Remove Barriers: Proactively mitigate risks in the launch phase to ensure seamless equipment buy-offs and successful New Model Program (NMP) integration.
• Champion Transparency: Work cross-functionally with Manufacturing Engineering, Quality, and Operations to achieve Ford Energy's Vision, Mission, and Values.

Leadership & Culture

Strategic Management & Integrity

• Establish and track Production Key Performance Indicators (KPIs), including OEE (Overall Equipment Effectiveness), labor cost per unit, and value-added vs. non-value-added activity.
• Lead cost-savings initiatives and Kaizen events focused on reducing scrap, improving uptime, and optimizing floor space utilization.
• Manage the Engineering Change Management (ECM) process for the production floor, ensuring all process modifications are documented and labor allocations are updated accurately.

Capabilities for Success

• Resilient Leader: An emotionally intelligent leader who remains calm and decisive while managing the technical complexities of a high-pressure production startup.
• Collaborative Influencer: Proven ability to build trust and influence cross-functional teams to align on production targets, labor standards, and workstation designs.
• Throughput Expert: Skilled at capacity modeling, bottleneck identification, and managing high-volume, highly-automated manufacturing processes.
• Integrity-Focused: A commitment to standardized work and engineering principles, ensuring production speed never compromises safety or quality.

What you'll do...

Greenfield Production Excellence & Manufacturing Systems

• Lead the design and implementation of the Ford Energy Production System (FEPS), focusing on standardized work, line balancing, and optimized workstation layouts.
• Drive the development of labor standards and manpower requirements for cell, module, and pack assembly, ensuring maximum utilization and efficiency.
• Analyze production constraints and conduct equipment cycle time analysis to optimize "Cells Per Minute" (CPM) and overall plant throughput.
• Design and refine station layouts using CAD, integrating tooling, material presentation, and error-proofing (Poka-Yoke) to ensure "First Time Through" (FTT) quality.
• Conduct ergonomic job evaluations and implement workstation designs that meet the highest safety standards for high-speed automated production.
• Embrace the Gemba philosophy: Regularly engage on the production floor to identify bottlenecks, observe standardized work adherence, and solve manufacturing problems in real-time.
• Develop "Leaders as Teachers": Serve as a technical mentor to the Production and Operations teams, providing coaching on lean principles, Takt time vs. Cycle time, and waste elimination.
• Remove Barriers: Proactively mitigate risks in the launch phase to ensure seamless equipment buy-offs and successful New Model Program (NMP) integration.
• Champion Transparency: Work cross-functionally with Manufacturing Engineering, Quality, and Operations to achieve Ford Energy's Vision, Mission, and Values.

Leadership & Culture

Strategic Management & Integrity

• Establish and track Production Key Performance Indicators (KPIs), including OEE (Overall Equipment Effectiveness), labor cost per unit, and value-added vs. non-value-added activity.
• Lead cost-savings initiatives and Kaizen events focused on reducing scrap, improving uptime, and optimizing floor space utilization.
• Manage the Engineering Change Management (ECM) process for the production floor, ensuring all process modifications are documented and labor allocations are updated accurately.

Capabilities for Success

• Resilient Leader: An emotionally intelligent leader who remains calm and decisive while managing the technical complexities of a high-pressure production startup.
• Collaborative Influencer: Proven ability to build trust and influence cross-functional teams to align on production targets, labor standards, and workstation designs.
• Throughput Expert: Skilled at capacity modeling, bottleneck identification, and managing high-volume, highly-automated manufacturing processes.
• Integrity-Focused: A commitment to standardized work and engineering principles, ensuring production speed never compromises safety or quality.