Execute scheduled cycle counts by location, item, ABC class, or process area to meet the defined count frequency.
Perform ad-hoc counts triggered by transactions, hot parts, negative balances, or exception reports.
Prepare a report for inventory reconciling variances by verifying units of measure, counting methods, and transaction history; make a proposal for inventory reconciliation with dollar figures.
Segregate and tag discrepant inventory and send out daily reports.
Document root causes and implement corrective/preventive actions (5 Whys, fishbone, standard work updates).
Recommend improvements to storage practices, labeling, bin zoning, and transaction discipline.
Transaction Integrity & Documentation
Audit recent transactions (receipts, issues, transfers, returns, adjustments) to validate accuracy against physical stock and paperwork.
Maintain complete records of counts, variances, approvals, adjustments in compliance with internal controls and audit requirements.
Support physical inventory and cycle-count program governance.
Cross-Functional Collaboration
Coordinate with Receiving to ensure proper labeling and put-away accuracy.
Partner with Production/Scheduling on WIP counts, backflush accuracy, and scrap reporting.
Communicate findings, risks, and status to Materials/Operations leadership.
Safety & 5S
Follow all safety policies, PPE requirements, and equipment operating procedures.
Maintain clean, organized, and clearly labeled inventory locations; champion 5S in assigned zones.
Daily / Weekly Activities
Daily: Complete assigned count list; investigate and reconcile variances; record and route adjustments for approval; update trackers and dashboards; perform spot checks on problem SKUs/locations.
Weekly: Review KPIs; analyze top variance drivers; validate new or reconfigured locations; participate in tier meetings; propose improvements.
Monthly/Quarterly: ABC review, count frequency tuning, and program effectiveness review; support audits and inventory risk assessments.
Key Performance Indicators (KPIs)
Inventory Accuracy (By Location & Item): 98%
Count Compliance: 95% of scheduled counts completed on time
Variance Resolution Lead Time: 48 hours for standard discrepancies
Root-Cause Closure Rate: 90% of investigated variances
Required Qualifications
High school diploma or GED
Strong math skills and attention to detail
Basic Excel/Google Sheets skills for variance analysis and reporting
Ability to lift up to 50 lbs., stand/walk for extended periods, and operate material handling equipment
Preferred
Experience in manufacturing or distribution with ABC cycle count programs
1–3 years in inventory control, warehouse, or materials management
ERP experience (e.g., SAP, Oracle, Microsoft Dynamics, Infor, Epicor, NetSuite)
Familiarity with lean/5S, Kanban, backflush processes, and lot/serial control
Forklift certification
Skills & Competencies
Analytical: Root-cause thinking; comfortable with transaction trails and audit logs
Organization: Prioritizes counts by risk/impact
Communication: Clear written documentation; concise variance summaries to leadership
Systems: ERP navigation
Quality Mindset: Escalates discrepancies, respects segregation and traceability rules
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Numbers & Facts
Location
Gastonia, NC
Skills
ABC Programming Languageunmatched
Accountingunmatched
Bill of Materials (BOM)unmatched
Communication Skillsunmatched
Continuous Improvementunmatched
Corrective Actionunmatched
Cross-Functionalunmatched
Detail Orientedunmatched
Distribution Servicesunmatched
Documentationunmatched
ERP (Enterprise Resource Planning)unmatched
Establish Prioritiesunmatched
Forkliftunmatched
High School Diplomaunmatched
Internal Auditunmatched
Inventory Cycle Countsunmatched
Inventory Managementunmatched
Kanbanunmatched
Leadershipunmatched
Lift/Move 50 Poundsunmatched
Materials Managementunmatched
Mathematicsunmatched
Microsoft Dynamicsunmatched
NetSuiteunmatched
Oracleunmatched
Organizational Skillsunmatched
Performance Metricsunmatched
Physical Inventoryunmatched
Production Scheduleunmatched
Program Evaluationunmatched
Record Keepingunmatched
Reporting Dashboardsunmatched
Reporting Skillsunmatched
Riskunmatched
Risk Analysisunmatched
Root Cause Analysisunmatched
SAPunmatched
Stock Keeping Unit (SKU)unmatched
Traceabilityunmatched
Variance Analysisunmatched
Warehousingunmatched
Zoningunmatched
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