Position Summary: The Lead Automation and Process Control Engineer provides automation and process control leadership and technical support for DCS (distributed control system) configuration and design. The Automation and Process Control Engineer will also implement and maintain add-on automation enhancements such as APC, alarm management and monitoring, control loop tuning software, and control process monitoring. This position is located at the AdvanSix Hopewell, VA site and reports through the Technical Services department.Duties and Responsibilities:
Design and implement control system configuration for changes and new installations in Honeywell Experion and Fisher Provox environmentsProactively work with operations areas to develop and implement control improvements for the purposes of reducing cost, increasing productivity, mitigating/reducing safety and environmental concerns, and enhancing operator interfaces with the control systemTroubleshooting of process control issues including configuration, interlocking, and network communication issuesDevelop and implement HMI graphics that enable efficient operator response and increase operator process knowledgeProvide leadership and technical support for ensuring that all the control applications used in the plant are fully aligned with the manufacturing strategies. This support encompasses all BPCS and advanced applicationsSupport capital project process in development of automation and process control scopePlanning and execution of short-term and long-term activities required to effectively use advanced control applications in the manufacturing plants - includes hands-on work on selection, design, configuration, performance measurement, upgrades, troubleshooting and optimizationDesign, use, update, and maintenance of technical documentation for automation and process control standardsClose collaboration with other automation and process control engineers and the IT OT engineers for effective implementation and maintenance of the process control systemTrain process and production engineers on basic control and HMI configurationEnsure that control software and hardware is up-to-date and meets plant site requirements
Basic Qualifications:
Bachelor's degree in Chemical Engineering, Electrical Engineering, or related degree with process control experience required5+ years of chemical process manufacturing, or related, experience requiredProven track record of implementing, improving, and supporting automation and process control systems, preferably including experience with Honeywell ExperionStrong track record of process troubleshooting and problem solvingAbility to provide off-hours, on-call support via a rotating scheduleGood interpersonal and communication skills for developing collaborative working relationships with internal AdvanSix employees as well as external automation and process control vendorsPossess a high level of self-motivation and accountability for deliverables
Additional Qualifications:
Command of process control theory and practice: process dynamics, functional control strategy design, loop tuning, dynamic simulationKnowledge of process control network architecture and experience with networking, server configuration, and virtualization a plusExperience with SIS and add-on process control management products like alarm managers, control loop monitoring, and APCSix Sigma Green Belt Certified
The salary range for this role is $118,800 to $178,200 annually.