Lead Mechanical Engineer Active TS Clearance

Macpower Digital Assets Edge Private Limited
  • Sterling, VA
  • $120,000–$189,000 Per Year
  • Quick Apply
1 day ago

Job Description

Role Overview: We are seeking a driven Mechanical Engineer to lead the design, development, and qualification of complex mechanical systems—including precision mechanisms and electro-mechanical assemblies—within a dynamic program team.
  • Schedule: 9/80 (Work 80 hours across 9 days out of 14, with every other Friday off)
  • Workstyle: Hands-on approach with active lab work, direct hardware interaction, and cross-functional collaboration.
Key Responsibilities:
  • Full Lifecycle Ownership: Drive projects from requirements definition and concept generation through material selection, trade studies, design optimization, detailed design, documentation, and integration testing.
  • Prototyping & Testing: Prototype, integrate, and test component parts and assemblies; develop test plans and procedures for mechanical subsystems; and evaluate hardware performance.
  • Technical Leadership & Communication: Provide formal and informal briefings to internal/external stakeholders and customer representatives. Direct designers, technicians, and operators within interdisciplinary teams.
  • Documentation & Compliance: Generate Technical Data Package components (part/assembly drawings) and adhere strictly to company processes for product development, configuration management, and purchasing.
  • Design Reviews & Field Support: Participate in peer reviews, PDRs, CDRs, product change review meetings, and support field testing/demonstrations as a mechanical engineering field representative.
Qualifications & Requirements:
  • Education & Experience:
    • Bachelor's Degree with a minimum of 9 years of prior relevant experience, OR
    • Graduate Degree with a minimum of 7 years of prior related experience, OR
    • In lieu of a degree, a minimum of 13 years of prior related experience.
  • Security Clearance: Active Top Secret or TS/SCI clearance (or held within the last 2 years), with the ability to hold or obtain a favorable polygraph.
Preferred Additional Skills:
  • Presentation & Leadership: Comfortable synthesizing complex technical concepts and presenting them to program leadership.
  • Design Expertise: Experience in designing precision mechanisms, mechatronic systems, and packaging modules/electronics while balancing thermal and structural loading for optimized size, weight, and power (SWaP).
  • Software & Standards: Proficiency in CAD tools (such as Creo) and a strong understanding of ASME Y14.5 Geometric Dimensioning and Tolerancing (GD&T) standards.
  • Advanced Manufacturing: Experience in additive manufacturing, part optimization, and design for manufacture and assembly (DFMA).
  • Specialized Technologies: Background working with actuators, custom gear trains, electro-optical systems, materials testing, and specialized manufacturing processes.

Numbers & Facts

LocationSterling, VA
Salary$120,000–$189,000 Per Year

Skills

  • Acceptance Testingunmatched
  • Additive Manufacturingunmatched
  • Assembly Drawingsunmatched
  • CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing)unmatched
  • Configuration Managementunmatched
  • Cross-Functionalunmatched
  • Design for Assembly (DFA)unmatched
  • Documentationunmatched
  • Electromechanical Assemblyunmatched
  • Electromechanicsunmatched
  • Electronicsunmatched
  • Field Trialsunmatched
  • Geometric Dimensioning and Tolerancingunmatched
  • Hardware Evaluationunmatched
  • Integration Testingunmatched
  • Laboratoryunmatched
  • Leadershipunmatched
  • Manufacturingunmatched
  • Manufacturing/Industrial Processesunmatched
  • Materials Testingunmatched
  • Mechanical Engineeringunmatched
  • On Site Supportunmatched
  • PTC Creounmatched
  • Product Demonstrationunmatched
  • Product Developmentunmatched
  • Product Reviewsunmatched
  • Prototypingunmatched
  • Purchasing/Procurementunmatched
  • Requirements Managementunmatched
  • Security Clearanceunmatched
  • Sensitive Compartmented Information (SCI)unmatched
  • System Testunmatched
  • Technical Leadershipunmatched
  • Technical Presentationunmatched
  • Test Plan/Scheduleunmatched
  • Testingunmatched
  • Top Secret Clearanceunmatched
  • Trade Studiesunmatched

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