Lead Process Improvement Engineer

Hawkins HR Consulting, LLC

Calvert City, KY
4 days ago

$115,000–$125,004

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Skills

Analysis Skillsunmatched
Best Practicesunmatched
Capital Projectunmatched
Chemical Engineeringunmatched
Chemical Processesunmatched
Communication Skillsunmatched
Continuous Improvementunmatched
Corrective Actionunmatched
Cost Controlunmatched
Cross-Functionalunmatched
Data Analysisunmatched
Dental Insuranceunmatched
Engineeringunmatched
Environmental Chemistryunmatched
Environmental Regulationsunmatched
Identify Issuesunmatched
Leadershipunmatched
Lean Manufacturingunmatched
Lean Six Sigmaunmatched
Manufacturingunmatched
Manufacturing Analysisunmatched
Manufacturing Operationsunmatched
Manufacturing/Industrial Processesunmatched
Mechanical Engineeringunmatched
Operations Processesunmatched
Organizational Skillsunmatched
Performance Analysisunmatched
Performance Managementunmatched
Performance Metricsunmatched
Problem Solving Skillsunmatched
Procedure Implementationunmatched
Process Analysisunmatched
Process Engineeringunmatched
Process Improvementunmatched
Process Manufacturingunmatched
Process Safety Managementunmatched
Production Controlunmatched
Project Engineeringunmatched
Project/Program Managementunmatched
Quality Managementunmatched
Root Cause Analysisunmatched
Safety Complianceunmatched
Safety/Work Safetyunmatched
Six Sigma Black Beltunmatched
Six Sigma Green Beltunmatched
Standard Operating Procedures (SOP)unmatched
Standards Developmentunmatched
Statisticsunmatched
Team Lead/Managerunmatched
Trend Analysisunmatched
Vision Planunmatched

Description

We are seeking a Lead Process Improvement Engineer to drive operational excellence and continuous improvement initiatives within our client's chemical manufacturing operations. This high-impact role will identify opportunities to improve safety, quality, productivity, reliability, and cost while partnering closely with Manufacturing, Engineering, Maintenance, Quality, and EHS teams. The successful candidate will lead process optimization projects, implement best practices, and utilize engineering principles to improve plant performance and support long-term operational objectives.

This is an outstanding opportunity for an engineer who enjoys solving complex manufacturing challenges and making measurable improvements in a fast-paced chemical manufacturing environment.

Key Responsibilities

Lead continuous improvement initiatives focused on safety, productivity, quality, reliability, and cost reduction.
Analyze manufacturing processes to identify inefficiencies and implement sustainable improvements.
Utilize Lean Manufacturing, Six Sigma, root cause analysis, and other continuous improvement methodologies to drive operational excellence.
Lead cross-functional teams in planning and executing process improvement projects.
Monitor and analyze production data to identify trends and opportunities for optimization.
Develop and implement standardized operating procedures and best practices.
Support capital improvement projects by providing engineering analysis and process recommendations.
Partner with Operations, Maintenance, Engineering, Quality, and EHS to improve plant performance.
Facilitate root cause investigations for process upsets, equipment failures, and quality issues while implementing effective corrective actions.
Track key performance indicators (KPIs) and communicate project progress and results to leadership.
Promote a culture of continuous improvement throughout the manufacturing organization.
Ensure all improvement activities comply with company safety policies and environmental regulations.

Required Qualifications

Bachelor's degree in Chemical Engineering or Mechanical Engineering.
Minimum 5 years of engineering experience within a chemical manufacturing environment.
Minimum of 3 years leadership experience through leading/managing cross-functional teams
Proven experience leading process improvement or continuous improvement initiatives.
Strong understanding of chemical manufacturing processes and industrial operations.
Experience utilizing Lean Manufacturing, Six Sigma, Kaizen, or other continuous improvement methodologies.
Strong analytical, troubleshooting, and problem-solving skills.
Excellent project management and organizational abilities.
Effective communication skills with the ability to influence cross-functional teams.
Knowledge of Process Safety Management (PSM) and continuous process manufacturing.

Preferred Qualifications

Lean Six Sigma Green Belt or Black Belt certification.
Experience with process optimization, statistical analysis, and manufacturing KPIs.

What We Offer

Competitive salary of $115,000 - $125,000
Up to 6% annual performance bonus
Comprehensive relocation assistance
Medical, dental, and vision insurance
401(k) with company match
Paid vacation and holidays
Career advancement opportunities within a growing organization
Opportunity to make a significant impact on manufacturing performance and operational excellence

Numbers & Facts

Location	Calvert City, KY
Salary	$115,000–$125,004

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