Position Summary
The Continuous Improvement (CI) / Lean Technician supports manufacturing operations by driving process stability, waste reduction, and productivity improvements across fabrication, assembly, and paint processes. This role works closely with production, engineering, maintenance, and leadership teams to implement Lean manufacturing principles and strengthen safety, quality, delivery, and cost performance (SQDC).
The CI Technician serves as a hands-on change agent on the shop floor, using data, observation, and Lean tools to identify inefficiencies and support sustainable process improvements across the plant.
Key Responsibilities
Lean & Continuous Improvement Execution
- Support implementation of Lean manufacturing principles including 5S, Standard Work, Kaizen, and Visual Management
- Identify waste in production processes (motion, waiting, defects, overproduction, transport, inventory, overprocessing)
- Participate in and facilitate Kaizen events and rapid improvement activities
- Assist in developing and maintaining Lean daily management systems
Process Improvement & Analysis
- Conduct time studies, cycle time analysis, and line balancing activities
- Support identification of bottlenecks and assist in improving throughput
- Analyze production data to identify trends, losses, and improvement opportunities
- Assist in validating takt time alignment and standard work adherence
Shop Floor Support (Gemba Focus)
- Perform daily Gemba walks to observe processes and engage with operators and supervisors
- Collaborate with production teams to solve real-time operational issues
- Support implementation of corrective actions and ensure sustainment of improvements
Standard Work & Documentation
- Assist in developing and updating Standard Operating Procedures (SOPs)
- Support creation of visual work instructions and process documentation
- Help maintain PFEP (Plan for Every Part) and material flow improvements
Safety, Quality & Culture
- Promote a strong safety culture and support safety improvement initiatives
- Assist in root cause analysis (5 Why, Fishbone, etc.) for quality and process issues
- Support training efforts for operators on Lean concepts and new processes
- Help drive employee engagement in continuous improvement activities
Cross-Functional Collaboration
- Work closely with Engineering, Production, Maintenance, and Quality teams
- Support new product introductions, pilot builds, and process changes
- Assist leadership in tracking CI metrics and reporting improvement results