AS 9100, Algebra, British Standards Institute (BSI), CAD (Computer-Aided Design) Software, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), CNC (Computerized Numerical Control) Systems, CNC Lathe, Cost Control, Detail Oriented, Engineering Drawing, Equipment Maintenance/Repair, Geometric Dimensioning and Tolerancing, Geometry, Grinding, Hand Tools, Horizontal Machining, ISO 14001, ISO 9001, Lathe, Machine Tool, Machining, Machining Operations, Manual Dexterity, Mathematics, Metalworking, Microsoft Excel, Microsoft Office, Microsoft PowerPoint, Microsoft Word, Operational Measurement, Operations Planning, Organizational Skills, Polishing, Problem Solving Skills, R Programming Language, Safety/Work Safety, Secondary School, Time Management, Tool and Die Manufacturing, Trigonometry
Global Accountabilities for the Role:
- Safety: Responsible for self-safety as well as reporting any safety concerns.
- Quality: Responsible for the quality of work performed, completing all accountabilities professionally and accurately, and providing timely input to the direct manager.
- Productivity: Responsible for productivity and completing assignments in a timely manner.
- Costs: Responsible for helping to optimize cost utilization, efficiency and minimize scrap losses, proper machine operation and programming.
Specific Accountabilities for the Role:
- Tooling: Under the direction of the Tooling Engineer/Shop Supervisor, develop expertise in manufacturing tools for pilger machines.
- Physical: Able to life 50lbs, able to stand for long periods of time, able to reach and manual dexterity.
- Production: Produce mandrels safely and meet quality requirements, and cost efficiently. Maintain and update production records for tools. Work safely and efficiently. Understand procedures. Sharpening drills, straighten mandrels, operate job specific machines including horizontal handsaw, manual lathe, CNC lathes, 3 axis CNC vertical mill, CNC cylindrical grinder, manual cylindrical grinder, CNC thread grinding, mandrel gaging machine, automated polishing machine, polishing machine with a hand tool. Use CAD/CAM software. Selecting and setting up tools, fixtures, and machine settings.
- Maintenance: Perform basic maintenance on equipment to keep them in good working order and perform periodic cleaning, lubrication, sharpening, and adjustments. Keep the work area cleaned and orderly. Keep the tools and shop organized.
- Quality/EH&S: Give full support to the function, interactions of the managements systems subscribed to by the facility (i.e. AS9100, ISO 9001, ISO 14001, BSI 19001). Understand and follow Haynes' policies and procedures.
Lean/SPC: Utilize monitoring techniques and controls to assure processes are centered and reliable by removing causes of defects and variability.
Role Qualifications:
Education: R: High school or GED. R: 2 years post high school training in CAD or machining or 3 years experience operating CNC lathes and cylindrical grinders. P: CNC operations HAAS, tool steel, heat treating of tool steel, Machine Tool Technology, CAD/CAM, Industrial Workplace safety.
Experience: R: Must be self-motivated to produce precision machined components. P: Reading engineering drawings, CNC lathe and cylindrical grinding, metal working, CAD/CAM programming, hand tool use, shop safety.
Areas of Knowledge: R: Hand tools, power tools, precision measuring tools, competent using computers. P: Math (shop math, algebra, geometry, trigonometry), CNC, cylindrical grinding, lathe turning, measuring, reading engineering drawings, selecting and setting tools, planning and sequencing operations. Use of BobCad software.
Skills: R: Personal Organization and Time Management, measuring. Mechanically inclined, driven to learn new skills, attention to detail and problem solving. P: CNC setup and operation, precision measuring, sharpening drills, Microsoft Office applications (Excel, Word & PowerPoint), reading engineering drawings, understanding geometric dimensioning and tolerancing, understanding surface finish.