The leading electronic measurement company who is also on the forefront of technology innovations. This role is for
Machinist-Expert (Swing) and we are looking for candidates to collaborate with Tellus Solutions to create innovative solutions and to fulfill on our client's mission.
Job Description:- Responsible for setting up, programming, and operating Wire Electrical Discharge Machining (EDM) equipment to produce precision components that meet strict quality, dimensional, and schedule requirements.
- This role requires strong attention to detail, mechanical aptitude, and the ability to interpret complex engineering drawings in a fastpaced manufacturing environment.
Key Responsibilities: Machine Setup & Operation:- Set up and operate Wire EDM machines (e.g., Mitsubishi, Sodick, Agie, or equivalent).
- Select appropriate fixtures, electrodes, wire types, and machining parameters.
- Load programs, verify toolpaths, and adjust offsets as needed.
- Perform first article inspections and make necessary corrections.
Programming & Process Control- Program Wire EDM operations using CAM software or machine conversational controls.
- Optimize cutting conditions to improve accuracy, surface finish, and cycle time.
- Troubleshoot machining issues such as wire breaks, poor flushing, and taper errors.
Quality & Inspection- Read and interpret blueprints, GD&T, and customer specifications.
- Use precision inspection tools (e.g., micrometers, height gauges, CMMs) to verify part conformance.
- Document results using required forms, travelers, or digital quality systems.
Maintenance & Safety- Perform routine maintenance on Wire EDM equipment, including wire threading systems, filters, and dielectric fluid.
- Maintain a clean and organized work area following 5S and safety protocols.
- Identify and report equipment issues to maintenance or engineering teams.
Collaboration & Communication- Work closely with engineering, programming, and quality teams to resolve production issues.
- Provide input on process improvements, fixture design, and manufacturability.
- Communicate job status, delays, or quality concerns to supervisors.
Required Qualifications:- 2–5 years of experience operating and/or programming Wire EDM machines.
- Ability to read and interpret engineering drawings and GD&T.
- Strong understanding of machining principles, feeds/speeds, and materials (tool steels, hardened alloys, etc.).
- Proficiency with precision measurement tools.
- Basic computer skills and familiarity with shop travelers or digital work instructions.
Preferred Qualifications:- Experience with CAM software (Mastercam, Esprit, PEPS, etc.).
- Experience in a highprecision manufacturing environment (medical, aerospace, defense, semiconductor).
- Working knowledge of lean manufacturing or 5S.
- Ability to operate additional machines (CNC mills, grinders, CNC lathes) is a plus.
Key Competencies:- High attention to detail and accuracy
- Strong problem-solving skills
- Mechanical aptitude
- Ability to work independently with minimal supervision
- Team-oriented communication skills