Analysis Skills, Automation, Automotive Manufacturing, Budget Management, Calibration, Call Centers, Communication Skills, Continuous Improvement, Conveyor Systems, Cost Control, Electrical Engineering, Emergency Procedures, Equipment Maintenance/Repair, Establish Priorities, Failure Analysis, Hydraulic Engineering, Identify Issues, Maintenance Services, Manufacturing, Mechanical Engineering, Microsoft Office, Performance Management, Presentation/Verbal Skills, Preventative Maintenance, Procedure Development, Process Improvement, Programmable Logic Controller (PLC), Quality Control, Reliability Engineering, SAP, Technical Support, Technical Training, Time Management, Total Productive Maintenance, Writing Skills
Summary
The Engineer for Maintenance Team will be responsible for troubleshooting and programming robot application, conveyor system, equipment and process/equipment monitoring systems.
Essential Functions(To perform within this position successfully, the incumbent must be able to perform each essential duty satisfactorily. Other duties may be assigned.)
Preventive Maintenance:
- Develop and implement Total Productive Maintenance (TPM) processes.
- Create and manage maintenance activities in the SAP system.
- Design and implement maintenance schedules to minimize equipment downtime.
- Perform regular inspections, lubrication, calibration, and adjustments on machinery and equipment.
- Identify potential issues and conduct proactive maintenance to avoid breakdowns.
- Analyze machine downtime logs on a daily basis and develop plans to reduce downtime (MTTR).
- Create and implement plans to improve Mean Time Between Failures (MTBF).
Troubleshooting and Repair:
- Diagnose and repair faults in machinery, electrical systems, and mechanical components.
- Conduct a thorough analysis of machine failures and prepare detailed failure reports.
- Provide both temporary and permanent solutions to the technician team for machine failures.
- Respond swiftly to machine failures to minimize production downtime.
- Perform corrective and emergency repairs to restore equipment to full functionality.
- Oversee maintenance and repairs across three types of production lines.
Continuous Improvement:
- Identify areas for improvement in production efficiency and equipment performance.
- Implement modifications to enhance machine reliability, improve performance, and reduce costs.
- Collaborate with production and engineering teams to optimize processes.
Collaboration:
- Work closely with the production, engineering, and quality control teams to ensure smooth operation.
- Provide technical support and training to operators on proper machine handling and maintenance procedures.
- Manage GR (Goods Receipt) and GI (Goods Issue) in the SAP system.
- Create emergency contact procedures for each machine failure.
- Emergency contact centre up and running(internal reporting & internal and external technical support)
Cost Management:
- Assist in managing budgets for maintenance activities and spare parts inventory.
- Identify cost-effective solutions for repairs, maintenance, and equipment upgrades.
Supervisory Responsibilities: No
Basic Qualifications (The requirements listed below are representative of the knowledge, skills, and/or ability required and preferred for this position.)
Required Education & Experience:
- Bachelor's Degree in Mechanical and Electrical Engineering
- 3+ years of experience with manufacturing maintenance
- Hand on experience with troubleshooting
Required Knowledge, Skills, & Abilities:
- Excellent troubleshooting and analytical skills.
- Strong understanding of machinery, electrical systems, hydraulic and pneumatic systems, and automation processes.
- Previous experience in maintenance engineering or a technical role within the manufacturing industry.
- Ability to prioritize and organize tasks to achieve timely results
- Excellent written and verbal communication skills
- Proficiency in the Microsoft Office Suite
- Excellent written and verbal communication skill
Preferred Education & Experience:
- Automotive manufacturing experience
- Automated serial production line
- Yaskawa robot experience
- Experience with SAP and MES.
- Experience with PLC especially siemens
Certificates, Licenses, and Registrations: None
Working Conditions
- 70% on the production floor, 30% in the office
- Extensive walking and standing on the production floor
- Occasional bending and stooping
After completing a temporary period on 1st shift, this position will shift to 2nd shift