Manufacturing Engineer

• Deliverables
• Optimized Casting Process Designs: Updated designs and MBOMs that leverage advanced fluid dynamics, heat transfer, and casting techniques.
• Robotic Integration Solutions: Implementation of robotic systems designed for precise material handling and casting operations, including programming and troubleshooting.
• Control System Strategies: Comprehensive documentation and setup of control systems to ensure real-time monitoring and process stability during casting.
• Success Measures
• Demonstrated improvements in production efficiency and process reliability.
• Successful, seamless integration of robotic systems within casting operations.
• Positive feedback from cross-functional teams regarding quality control and process optimization.
• Statement of Work (SOW) for Manufacturing Engineer
• The Manufacturing Engineer will lead the optimization of our casting processes by integrating advanced design methodologies with automation and control solutions.
• This role will apply expertise in fluid dynamics, heat transfer, and solid rocket motor casting techniques to drive continuous improvement in our operations.
• Design & Process Commissioning: Develop and refine casting designs and MBOMs to optimize process flow and quality.
• Automation Integration: Design, integrate, and troubleshoot robotic systems for material handling and precise casting tasks.
• Control Systems & Monitoring: Implement control systems using sensors, instrumentation, and automation software to continuously monitor casting parameters.
• Quality & Process Optimization: Establish and execute quality control strategies to ensure defect-free casting operations.
• Enhance the efficiency and reliability of casting processes.
• Integrate advanced automation to streamline material handling and precision casting.
• Implement robust control systems for real-time process monitoring.
• Maintain high quality and consistency in casting through proactive process optimization.
• Deliverables
• Enhanced Design Models: Refined casting designs and MBOM updates incorporating advanced process insights.
• Automation Systems: Fully integrated robotic systems, including necessary programming and troubleshooting protocols.
• Control System Documentation: Detailed reports and operational guidelines for the implemented control systems and process improvements.
• Design Optimization: Evaluate and enhance existing casting designs using advanced fluid dynamics and heat transfer principles.
• Automation & Troubleshooting: Configure and manage robotic systems, ensuring precise and reliable casting operations.
• Collaboration & Reporting: Maintain clear communication with cross-functional teams through regular updates and documented progress reports.
• Continuous Improvement: Identify process inefficiencies and implement improvements to drive production excellence.
• Immediate Start: Begin process enhancements and automation integration upon assignment.
• Regular Reviews: Participate in weekly status meetings and design reviews to track ongoing progress.
• Milestone Evaluations: Conduct periodic assessments at key project phases to ensure objectives are being met.
• Increased production efficiency and throughput.
• Successful integration and operation of robotic systems in casting.
• Reduced defect rates and improved quality scores in casting operations.
• Deliver weekly progress updates to the casting operations team.
• Attend cross-functional review meetings to discuss design and process enhancements.
• Consistently document and report improvements and their impact on production outcomes.

Key Requirements and Technology Experience: 

• Must have skills: - MBOMs or Bill of Materials, Rocket motor casting or Aerospace domain exp
• We are seeking a qualified Manufacturing Engineer with expertise in traditional engineering tasks such as design, MBOMs, and process commissioning, complemented by a deep understanding of fluid dynamics relevant to casting processes.
• The ideal candidate will bring substantial experience in heat transfer and flow optimization during casting, proficiency in solid rocket motor casting techniques, and a strong foundation in quality control and process optimization to ensure defect-free casting outcomes.