Manufacturing Engineer
Duration: 3+ months.
Rate is $60-107/hr.
Mountain View, CA
Job Description:
The Manufacturing Engineer owns establishing the manufacturing processes, and practices deployed to manufacture HAV hardware products with desired quality and lead time. The Manufacturing engineer partners with our supplier/Electronics Manufacturing Services (EMS) (Contract Manufacturers) to define, qualify and document as appropriate: Assembly processes, assembly tools and aids, while driving cost and quality improvements. During NPI, the ME drives DFX with the supplier/Contract manufacturer through resolution with our R&D and other appropriate stake holders for highly complex electro mechanical assemblies.
What You'll Be Doing:
Manufacturing Process Ownership & Technical Leadership
Function as a manufacturing technical lead for PCBA and electromechanical assembly ( Final assembly, test and packout) across NPI and sustaining
Define & Industrialize end-to-end manufacturing processes for complex electronic products: PCBA & Final Assembly Test and Packout (FATP).
Lead DFx (DFM/DFA/DFT/DFS/DFR) reviews with Hardware R&D, Test, and Quality Engineering teams and supplier/contract manufacturers
Establish manufacturing standards, process flows, PFMEAs, control plans, and work instructions for complex electromechanical products
Define and improve manufacturing efficiency with EMS to plan workflow, cell layout, staffing, training , equipment, power and network requirements
Drive yield and continuous improvement, defect reduction, and reliability performance using structured problem solving and data-driven methods
Lead advanced troubleshooting of Manufacturing defects and reliability issues and establish root cause and corrective actions
PCBA Manufacturing EDA HAV Focus
Lead manufacturing process development for high-complexity PCBA, including high-layer-count boards, fine-pitch BGAs, high-speed signal designs, and power electronics
Qualify and optimize PCBA: SMT/THT processes, including stencil design, solder paste selection, reflow and wave/selective soldering profiles
Conduct analytical studies of PCBA reliability via destructive and nondestructive methods
Electromechanical & System Assembly
Architect and optimize electromechanical Final assembly test and Packout (FATP) processes for EDA HAV systems
Define, document and train EMS Engineers on product/process requirements. Validate operator certification programs
Champion FATP automation/advanced tooling to optimize: repetitive assembly, handling, ergonomic operations, cycle time and cost
Establish budgets for automated equipment/process development and track spend.
o Drive solution selection, negotiate cost and project schedule via EMS
New Product Introduction (NPI) & Production Ramp
Track DFx (DFM/DFA/DFT/DFS/DFR) issues to closure cross functionally within EMS partners
Support prototype and early production builds, manufacturing risk reviews, and readiness assessments
Identify manufacturing risks and mitigation strategies to de risk production launch. Lead manufacturing readiness through mass production
Supplier & Contract Manufacturer (EMS)Engagement
Serve as the primary manufacturing technical interface with EMS partners
Drive cost reduction, yield and reliability enhancement initiatives cross functionally
Manage/drive project deliverables from EMS partners to product schedule
Sustaining Engineering & Continuous Improvement
Develop & revise assembly & test standard time(s) from NPI to production
Drive periodic review of standard times with costing team to capture process and product changes, process optimization
Own Bill of Materials from Prototype to Production, drive product structure review and definition with R&D, Operations and EMS partners
Author Engineering Change Order (ECO) with R&D team, track and validate correct implementation at EMS
Document manufacturing process and packaging requirements/specifications for EMS Engineers
Technical Leadership & Influence
Stay abreast of industry technological advancements, identify capability requirements, Qualify processes and assembly equipment for highly dense and complex printed circuit board assemblies (PCBAs) and Final Assembly.
Mentor and technically guide manufacturing engineers across PCBA and FATP
Influence product and manufacturing strategy through strong technical judgment and cross-functional collaboration
Act as a trusted advisor to engineering, operations, and leadership teams
The Impact You Will Have:
Accelerate time-to-market for new products by process industrialization and efficient NPI activities.
Enabling reliable, repeatable, scalable, and cost-effective manufacturing of advanced electronic assemblies
Via continuous improvement: enhance yield, reduce defect, improved product quality and customer satisfaction, and lower cost
Seamless transitions from design to mass production via our EMS partners
Through cross-functional innovation, support Synopsys leadership
Required Qualifications
Bachelors or Masters degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or a related discipline
7+ years of experience in manufacturing engineering, with deep expertise in PCBA and electromechanical system assembly
Strong background in networking hardware, test equipment, or similar high-reliability electronic systems
Proven experience leading complex NPIs from early development through high-volume manufacturing
Solid understanding of manufacturing systems, automation, quality assurance, and cost optimization techniques
Hands-on experience troubleshooting manufacturing and reliability issues at both PCBA and system levels
Experience working with global EMS and system integration partners
Strong written and verbal communication skills with the ability to influence across disciplines and leadership levels
Willingness and ability to 35% travel
________________________________________
Preferred Qualifications
Experience with highly dense + complex PCBA and electromechanical FATP
Some experience with opto electronics and optical cabling
Knowledge of IPC, ISO, and industry quality and reliability standards
Experience with manufacturing automation, fixtures, and precision assembly tooling
Lean Six Sigma certification or equivalent
Background in EDA, telecom, Semiconductor/test instrumentation, or industrial systems
Experience in CAD software.
Who You Are:
Innovative and solutions-oriented, detail oriented with a passion for continuous improvement, with a deep expertise in developing and industrializing robust processes
Collaborative team player who thrives in cross-functional, multicultural environments.
Exceptional communicator, able to convey complex technical concepts clearly to diverse audiences.
Self-motivated with a strong sense of ownership and accountability.
Adaptable and resilient when facing challenges and change.
Commitment to automation, documentation, ergonomics, and scalable solutions makes you an ideal fit for this impactful role
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