Manufacturing Process Engineer Allied Mineral Products is a leading manufacturer of monolithic refractories worldwide, headquartered in Columbus, Ohio. We are currently seeking a Manufacturing Process Engineer who will be responsible for developing, optimizing, and maintaining manufacturing processes to improve efficiency, quality, and cost-effectiveness. This role involves supporting new product introductions, driving continuous improvement initiatives, and ensuring compliance with safety and regulatory standards. The position requires strong technical expertise, problem-solving skills, and collaboration across multiple teams, including Production, Quality, Maintenance, and R&D. The role will also provide technical support for all North America sites. Duties and Responsibilities - Analyze current manufacturing processes and identify opportunities for improvement in efficiency, quality, and cost.
- Design and implement process enhancements, ensuring scalability and repeatability for new product introductions.
- Develop and maintain comprehensive process documentation, including SOPs, work instructions, flow diagrams, PFMEAs, and control plans.
- Maintain and update SAP routings to ensure accurate process flow and production standards.
- Conduct root cause analysis and implement corrective actions for process deviations and failures.
- Collaborate with cross-functional teams (Production, Quality, Maintenance, R&D) to resolve technical issues and align on process changes.
- Develop Process Audits to ensure compliance with Allied’s Quality Systems.
- Monitor process performance using KPIs and statistical tools; recommend and execute corrective actions as needed.
- Support lean manufacturing initiatives and continuous improvement projects using methodologies such as Six Sigma.
- Assist in the design and development of tooling, fixtures, and equipment to optimize production.
- Perform time studies, process validation, and failure mode effects analysis (FMEA).
- Troubleshoot process deviations and drive improvements in throughput, yield, and product quality.
- Support equipment selection, layout design, and commissioning for new or upgraded production lines.
- Ensure compliance with safety, environmental, and regulatory standards across all operations.
- Train operators and technicians on new processes, equipment, and best practices.
- Support all North America sites as needed. Travel up to 10% required.
Qualifications - Must have a bachelor’s degree in engineering (Mechanical, Chemical, Materials Science, or related field) or equivalent work experience.
- Requires at least 5 years of work experience in manufacturing process engineering.
- Previous experience in refractory, ceramics, or high-temperature materials manufacturing is a plus.
- Must have a strong understanding of manufacturing processes, including batching, mixing, and packaging.
- Must be proficient with CAD software (e.g., AutoCAD, SolidWorks) and familiarity with manufacturing systems (e.g., SAP, MES).
- Proficiency with data analysis tools and process modeling software is beneficial.
- Strong knowledge of Lean, Six Sigma, and continuous improvement methodologies.
- Experience with process mapping, PFMEA, and control plans.
- Experience in extrusion processes, with a preference for refractory plastics extrusion preferred.
- Excellent problem-solving, analytical, and decision-making abilities.
- Strong communication and collaboration skills for cross-functional teamwork.
- Effective project management and organizational skills.
Benefits - Competitive Base Pay
- Employee Stock Ownership Plan (ESOP) retirement plan with 25% annual company contribution
- 401K program
- Annual Profit Sharing
- Paid Time Off for Vacation, Sick Days, Holidays
- Medical, Prescription Drug, Dental, and Vision programs
- Life Insurance
- Short-Term, and Long-Term disability
Allied Mineral Products Holding, Inc. is an Equal Opportunity Employer/Veterans/Disabled.
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