Manufacturing Process Engineer

Katalyst Healthcares & Life Sciences

Rockford, IL

JOB DETAILS
SKILLS
Aerospace and Defense, Analysis Skills, AutoCAD, Automation, Biotech and Pharmaceutical, CAD (Computer-Aided Design) Software, Commissioning, Communication Skills, Continuous Improvement, Corporate Compliance, Corrective Action, Corrective and Preventative Action (CAPA) Systems, Cost Control, Cross-Functional, Current Good Manufacturing Practice (cGMP), Documentation, ERP (Enterprise Resource Planning), Electronics Manufacturing, Engineering, Engineering Change Management, Equipment Selection, FDA (Food and Drug Administration), FDA Requirements, Failure Mode and Effects Analysis (FMEA), GMP (Good Manufacturing Practices), ISO (International Organization for Standardization), ISO 9001, Lean Manufacturing, Lean Six Sigma, Maintain Compliance, Manufacturing, Manufacturing Analysis, Manufacturing Equipment, Manufacturing Execution Systems (MES), Manufacturing Operations, Manufacturing Process Engineering, Manufacturing Requirements, Manufacturing/Industrial Processes, Medical Equipment, Microsoft Office, Operational Support, Organizational Skills, PTC Creo, Performance Analysis, Problem Solving Skills, Process Analysis, Process Capability, Process Development, Process Improvement, Process Validation, Product Support, Product/Service Launch, Production Systems, Production Volume, Productivity Management, Programmable Logic Controller (PLC), Quality Assurance, Quality Management, Regulations, Regulatory Compliance, Regulatory Requirements, Reporting Skills, Research & Development (R&D), Risk Analysis, Robotics, Root Cause Analysis, Safety Compliance, Safety Process, Six Sigma Black Belt, Six Sigma Certification, Six Sigma Green Belt, SolidWorks, Staff Training, Standard Operating Procedures (SOP), Statistical Process Control, Supply Chain, Time Management, Workflow Analysis
LOCATION
Rockford, IL
POSTED
Today
Job Description:
We are seeking a Manufacturing Process Engineer to support manufacturing operations by developing, optimizing, and validating production processes to improve efficiency, quality, and productivity. The ideal candidate will work closely with Manufacturing, Quality, Operations, R&D, and Supply Chain teams to drive continuous improvement initiatives, resolve production issues, and ensure compliance with safety and regulatory requirements in a fast-paced manufacturing environment.
Roles & Responsibilities:
  • Develop, implement, and optimize manufacturing processes to improve productivity, quality, and cost efficiency.
  • Analyze manufacturing workflows and identify opportunities for process improvements using Lean Manufacturing and Six Sigma methodologies.
  • Support new product introduction (NPI), process development, and technology transfer activities.
  • Design, validate, and document manufacturing processes, including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ), where applicable.
  • Investigate production issues, perform root cause analysis, and implement corrective and preventive actions (CAPA).
  • Create and maintain process documentation, work instructions, Standard Operating Procedures (SOPs), and manufacturing specifications.
  • Collaborate with cross-functional teams including Manufacturing, Quality Assurance, R&D, Maintenance, Supply Chain, and Regulatory Affairs.
  • Support equipment selection, installation, commissioning, and validation activities.
  • Monitor process performance using statistical tools such as Statistical Process Control (SPC) and process capability analysis.
  • Lead continuous improvement initiatives focused on cycle time reduction, waste elimination, yield improvement, and cost savings.
  • Participate in Failure Mode and Effects Analysis (FMEA), risk assessments, and process validation activities.
  • Support manufacturing scale-up, process transfers, and production line improvements.
  • Ensure compliance with company quality systems, safety procedures, and applicable regulatory requirements including GMP/cGMP, FDA, and ISO standards.
  • Train manufacturing personnel on new processes, equipment, and standardized work procedures.
  • Prepare technical reports, engineering documentation, and project status updates.
Requirements:
  • Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, Chemical Engineering, Biomedical Engineering, or a related engineering discipline.
  • 2 5 years of manufacturing or process engineering experience.
  • Experience supporting manufacturing operations in regulated or high-volume production environments.
  • Knowledge of Lean Manufacturing, Six Sigma, and Continuous Improvement methodologies.
  • Experience with process validation, root cause analysis, and problem-solving techniques.
  • Strong understanding of manufacturing documentation and engineering change processes.
  • Excellent analytical, organizational, and communication skills.
  • Proficiency with Microsoft Office Suite.
Preferred Qualifications:
  • Experience in Medical Device, Pharmaceutical, Biotechnology, Automotive, Aerospace, or Electronics manufacturing.
  • Knowledge of GMP/cGMP, FDA regulations, ISO 13485, ISO 9001, or AS9100.
  • Experience with CAD software (SolidWorks, AutoCAD, Creo, or equivalent).
  • Familiarity with ERP and Manufacturing Execution Systems (MES).
  • Green Belt or Black Belt certification in Lean Six Sigma.
  • Experience with automation, robotics, PLCs, or manufacturing equipment integration.

About the Company

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Katalyst Healthcares & Life Sciences