Manufacturing Process Engineer

Optimal Inc.

Sterling Heights, MI

JOB DETAILS
JOB TYPE
Contractor
SKILLS
8D, Analysis Skills, Auditing, Best Practices, Communication Skills, Continuous Improvement, Corrective Action, Design for Six Sigma (DFSS), Ergonomics, Failure Mode and Effects Analysis (FMEA), GMP (Good Manufacturing Practices), Government Standards, High School Diploma, ISO (International Organization for Standardization), ISO 14001, Internal Audit, Interpersonal Skills, Kanban, Leadership, Lean Manufacturing, Lean Six Sigma, Machine Tool, Machining, Machining Operations, Maintain Compliance, Manufacturing, Manufacturing Engineering, Manufacturing Management, Manufacturing Process Engineering, Manufacturing/Industrial Processes, Operations Guidelines, Powertrain, Presentation/Verbal Skills, Problem Solving Skills, Process Development, Process Improvement, Process Manufacturing, Process Sheet, Process Validation, Production Part Approval Process (PPAP), Root Cause Analysis, Safety/Work Safety, Six Sigma DMADV, Six Sigma DMAIC, Team Building, Total Quality Management (TQM), Value Stream Mapping, Writing Skills
LOCATION
Sterling Heights, MI
POSTED
28 days ago

Position Description:

  • Support Manufacturing Process Engineering activity for Axle Carrier Machining
  • Drive continuous improvement in safety, quality, and productivity
  • Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
  • Lead development of interim and permanent corrective actions to resolve quality issues using 8D methodology and structured problem-solving tools.
  • Lead and conduct process audits to ensure process discipline is consistent with Powertrain Operations guidelines
  • Conduct job ergonomic evaluations and deliver corrective actions as required
  • Analyze carrier inventory root causes; engage in mapping and corrective actions to reduce carrier rejects
  • Create process and instruction sheets supporting quality methods and processes
  • Deliver capable processes and tools for Carrier Machining operations
  • Lead role in resolving machining related concerns.
  • Lead variability reduction and lean manufacturing initiatives and best practices
  • Ensure compliance with Plant, Corporate, Governmental and Environmental standards
  • Support ISO 14001 compliance and support internal ISO auditing and compliance as required
  • Support continuous improvement in safety, quality and productivity in the Carrier Machining Area
  • Identify throughput constraints and drive root cause improvements to achieve Rate of Climb targets

Skills Required:

Lean Manufacturing, Manufacturing Engineering, Process Engineering, Problem Solving, Good Manufacturing Practices


Skills Preferred:

Process Validation, Process Improvement, PPAP processes, Manufacturing Processes, Lean Six Sigma, Machining, Tooling


Experience Required:

5+ years of related experience Successful candidate must be able to demonstrate leadership in behaviors combined with outstanding interpersonal, teambuilding, and communication skills


Experience Preferred:

  • Machining or tooling experience in a manufacturing environment
  • Effective oral and written communication skills o Lean Manufacturing and Six Sigma experience
  • 8D and 5Why corrective action and problem-solving skills
  • Lean Tools - 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • DMAIC and DMADV (DFSS) Project Methodology experience
  • TQM and Kaizen Methods
  • FMEA, PPAP, and DOEs experience
  • Visual Factory Management
  • Ergonomic analysis knowledge and experience

Education Required:

High School Diploma / GED

Education Preferred:

Bachelor's Degree

Additional Information:

Fully onsite.


About the Company

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Optimal Inc.