Mechanical Assembler / Fabricator (Power Distribution Coils)

Location: Macedonia, OH (Greater Cleveland Area)

Job Type: Full-Time

Shift: First Shift (Monday – Friday) 6:00am-6:00pm

JOB SUMMARY

We are seeking a skilled and detail-oriented Mechanical Assembler / Fabricator to join our manufacturing team. In this dual-function role, you will read and interpret detailed engineering blueprints and schematics to fabricate structural components and assemble custom power distribution coils, dry-type transformers, and reactors. You will combine precision mechanical assembly, wire/conductor winding, metal fabrication, and quality inspection to build high-reliability magnetic components for switchgear, transit, data centers, and renewable energy infrastructure.

ESSENTIAL DUTIES & RESPONSIBILITIES

Blueprint Reading & Technical Setup

• Read, interpret, and work directly from complex mechanical drawings, electrical schematics, winding sheets, and bill of materials (BOMs) to determine precise layout and assembly sequences.

• Verify material dimensions, wire gauges, core specifications, and insulation requirements prior to fabrication.

Coil Winding & Mechanical Assembly

• Wind, form, and assemble copper and aluminum power distribution coils, layer insulation, and install leads and taps according to exact engineering specifications.

• Stack, clamp, and assemble magnetic steel cores, coil assemblies, busbars, structural brackets, and terminal connections using hand tools, torque wrenches, and power tools.

• Fit and secure ground straps, insulating barriers, structural supports, and mounting hardware onto transformer and reactor frame assemblies.

Fabrication & Shop Operations

• Fabricate, cut, punch, bend, and prep metal components, copper/aluminum busbars, and insulating materials using shop tools and machinery.

• Operate automated/manual winding equipment, core-stacking tables, and overhead cranes to safely handle heavy sub-assemblies and raw materials.

• Prepare assembled coils and cores for Vacuum Pressure Impregnation (VPI) and bake-out oven processing to ensure structural and electrical integrity.

Quality Inspection & Maintenance

• Perform initial dimensional, mechanical, and visual quality checks on completed coils and assemblies using calipers, micrometers, and tape measures.

• Troubleshoot mechanical fit issues, alignment discrepancies, or core/coil tight-tolerance challenges during the build process.

• Maintain a clean, safe, and organized workspace adhering to 5S lean production and OSHA safety guidelines.

QUALIFICATIONS & REQUIREMENTS

Experience & Skills

• Experience: 2–5+ years of experience in electrical/mechanical assembly, coil winding, custom fabrication, or transformer/reactor manufacturing.

• Blueprint Proficiency: Strong ability to read and interpret complex mechanical drawings, wiring diagrams, and engineering specifications.

• Tool & Equipment Knowledge: Proficient with hand tools, power tools, torque equipment, precision measuring tools, and material handling equipment (overhead cranes, forklifts, pallet jacks).

• Attention to Detail: Excellent manual dexterity and mathematical skills for precise measurements, coil turns, and tight-tolerance fitting.

Education & Certifications

• High school diploma or GED required; technical trade certificate in manufacturing, welding, or electrical assembly is a strong plus.

• Forklift and overhead crane safety certifications preferred.

PHYSICAL DEMANDS & WORK ENVIRONMENT

• Physical Requirements: Ability to lift, move, and position materials up to 50 lbs regularly; ability to stand, bend, stoop, reach, and exert physical effort throughout an 8-hour shift.

• Work Environment: Clean, indoor industrial manufacturing plant. Exposure to typical shop conditions including noise, dust, heat from bake-out equipment, and heavy equipment operation.

• Safety: Required to wear Personal Protective Equipment (PPE) including safety glasses, steel-toe boots, and protective gloves as designated.

You should be proficient in:

• Mechanical Assembly Skills
• Blueprint Reading