Mechanical Design Engineer

Aegis Manufacturing & Engineering
  • Highland, MI
    Today

    Job Description

    Job Description

    Job Description

    What You’ll Do

    • Design and develop mechanical systems from concept through production

    • Combine hands-on development with disciplined engineering practices, including design reviews, validation testing, and clear documentation to ensure quality and repeatability

    • Build and test prototypes in-house (and sometimes in the field)

    • Solving real-world engineering problems under real constraints

    • Perform analysis (FEA, fatigue, motion) to validate designs

    • Work cross-functionally with customers, controls, and manufacturing teams

    • Investigate failures and improve designs based on real performance

    • Support installations and testing at customer sites when needed (~10%)

    What We’re Looking For

    • 3+ years of hands-on mechanical design / R&D experience

    • Strong fundamentals in structures, materials, and motion systems

    • Experience designing for manufacturability (not just theory)

    • Proficient in 3D CAD software, SolidWorks, Catia, Inventor (preferred)

    • Experience with PDM software (Autodesk Vault preferred)

    • Comfortable being hands-on in the shop and in the field

    • Someone who takes ownership and pushes projects forward

    • Bachelor’s Degree in Mechanical Engineering or similar

    • Experience with APQP processes, validation plans, and FMEA

    • Knowledge of machining, casting, welding, and additive manufacturing

    • Experience with conveyors and/or magnetics

    • Strong understanding of real-world mechanical system design, including tolerances, materials, fasteners, and fabrication

    Bonus Points

    • Experience with automation, robotics, or heavy equipment

    • Background in dynamic systems or vibration analysis

    • Experience working directly with manufacturing teams

    • Understanding of control systems and motion feedback

    • Understanding of program languages such as Python, VBA, or iLogic

    • Experience with parametric configurators

    Numbers & Facts

    LocationHighland, MI

    Skills

    • Additive Manufacturingunmatched
    • Advanced Product Quality Planning (APQP)unmatched
    • Analysis Skillsunmatched
    • Castingunmatched
    • Control Systemsunmatched
    • Cross-Functionalunmatched
    • Documentationunmatched
    • Failure Mode and Effects Analysis (FMEA)unmatched
    • Finite Element Analysisunmatched
    • Machiningunmatched
    • Manufacturingunmatched
    • Manufacturing Designunmatched
    • Mechanical Designunmatched
    • Mechanical Engineeringunmatched
    • Microsoft Visual Basic for Applications (VBA)unmatched
    • Process Validationunmatched
    • Programming Languagesunmatched
    • Prototypingunmatched
    • Python Programming/Scripting Languageunmatched
    • Research & Development (R&D)unmatched
    • Systems Analysisunmatched
    • Team Playerunmatched
    • Technical/Engineering Designunmatched
    • Testingunmatched
    • Validation Planunmatched
    • Validation Testingunmatched
    • Weldingunmatched

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