Mechanical Design Engineer

Job Title: Mechanical Design Engineer
Location: Middleton, Wisconsin
Onsite/ Hybrid/ Remote: Onsite
Duration: 1 year
Job Description:
Position Overview
We are seeking a skilled Mechanical Design Engineer to support the design and development of window covering products including roller shades, blinds, awnings, shutters, and cellular shades. The role involves working on mechanical components, product structures, and assemblies, ensuring optimal performance, manufacturability, and quality across product lines.
Key Responsibilities
Design and develop mechanical systems and components for window covering products such as roller shade assemblies, awnings, blinds, shutters, and cellular systems.
Create detailed 3D models, 2D drawings, and exploded views for components and assemblies.
Support development of sub-systems such as head rails, bottom rails, fascia, and structural frames.
Drive cost reduction, material optimization, and sustainability initiatives.
Design and optimize mechanical components such as:
Springs (power, torsion, constant torque)
Mounting brackets, connectors, shafts, and housings
Chain mechanisms, control systems, and structural elements
Ensure proper integration of product assemblies including end caps, rods, couplers, and support structures.
Work on extrusion-based components such as roller tubes, rails, and fascia.
Evaluate materials including aluminum, wood, plastics, and composite materials used in product structures.
Design and integrate motorized systems including motor units, gearboxes, control PCBAs, and power sources.
Ensure proper performance of rolling, tensioning, and durability mechanisms.
Conduct design validation through analysis, prototyping, and testing.
Ensure products meet quality, durability, and performance standards.
Troubleshoot design issues and implement corrective actions.
Qualifications
Education: Bachelor s degree in engineering (Mechanical Engineering preferred).
Experience: 5 8 years of professional experience
Sheet metal and extrusion design
Assembly design and tolerance stack-up
Mechanical calculations and analysis
Knowledge of motorized systems and basic electronics integration.
Technical Skills:
Proficiency in CAD tools (e.g., SolidWorks, AutoCAD).
Experience in window covering systems or similar mechanical assemblies
Exposure to product lifecycle management and manufacturing environments
Soft Skills:
Strong analytical and problem-solving abilities.
Excellent communication and collaboration skills.
Ability to manage multiple projects in a fast-paced environment.
Preferred Attributes:
Experience with e-commerce or retail packaging solutions.
Knowledge of sustainability practices in packaging design.
Hands-on experience with packaging automation and manufacturing processes.