Mechanical Engineer, Drone Systems

Calbuco Consulting

Palo Alto, CA

JOB DETAILS
SALARY
$150,000–$240,000
LOCATION
Palo Alto, CA
POSTED
17 days ago

Our partner is building a next-generation drone platform from the ground up and is looking for a hands-on Mechanical Engineer to help design, build, and iterate on real-world systems.

This isn't a “design in CAD and hand it off” role, you'll be involved across the full lifecycle: concept prototype testing deployment. You'll work closely with the electrical, software, and autonomy teams to bring a tightly integrated system to the real world.

If you've worked on drones, robotics, aerospace, or other hardware-heavy systems and like building things that actually get used in the field, this will feel familiar.

What you'll do

  • Design and develop mechanical systems for drone platforms (airframe, enclosures, mounting, payload integration)
  • Own the full prototyping cycle, from early concepts to field-ready hardware
  • Work closely with electrical and software teams to ensure tight system integration
  • Build, test, and iterate quickly, balancing performance, weight, durability, and manufacturability
  • Support flight testing and debug real-world issues as they come up
  • Drive design decisions around materials, thermal considerations, and structural integrity
  • Help establish early hardware processes as the team scales

What we're looking for

  • 3–8+ years of experience in mechanical engineering, ideally in drones, robotics, aerospace, or similar systems
  • Strong CAD experience
  • Experience building and iterating on physical prototypes (not just designing)
  • Familiarity with manufacturing processes (CNC, injection molding, 3D printing, etc.)
  • Understanding of structural, thermal, and vibration considerations in real-world systems
  • Comfortable working in fast-moving, ambiguous environments

Nice to have

  • Experience with UAV/drone systems
  • Background in mechatronics or tightly integrated hardware/software systems
  • Experience with lightweight structures or high-performance materials
  • Exposure to field testing or deployment environments

Why this role

  • Early team, real ownership, and impact
  • Build from 0 1, not maintain legacy systems
  • Work on real-world systems, not just simulations
  • Tight, highly technical team focused on execution

Job Title and Compensation

  • The compensation range for this position is between $150,000 and $240,000, based on full-time employment.
  • Actual salaries are based on several factors unique to each candidate, including but not limited to skill set, experience, certifications, and work location.
  • Open positions are based on job competencies that are specific to each role. If you are offered a position, the job title may be different from what is advertised to align with the role's competencies and your specific background, experience, and interview results.

About the Company

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Calbuco Consulting