Mechanical Engineer - Imaging Payloads

Urban Sky

Denver, CO

JOB DETAILS
SALARY
$100,000–$140,000 Per Year
SKILLS
3D Printing, Acceptance Testing, Aerospace and Defense, Analysis Skills, CAD (Computer-Aided Design) Software, CNC (Computerized Numerical Control) Systems, Campaigns, Cost Analysis, Cross-Functional, Data Collection, Design for Assembly (DFA), Diversity, Documentation, Electromechanical Systems, Electronics, Embedded Linux, Engineering Drawing, Field Trials, Functional Testing, Geometric Dimensioning and Tolerancing, Government, Identify Issues, Import/Export, Injections, Integration Testing, Legal, Manufacturing Analysis, Manufacturing Design, Manufacturing/Industrial Processes, Mechanical Design, Mechanical Engineering, Metal Manufacturing, Motion Control, Optics, Problem Solving Skills, Product Lifecycle, Prototyping, Quality Engineering, Rapid Prototyping, Regulations, Requirements Management, Root Cause Analysis, Sales, Simulation, SolidWorks, Stratosphere, System Integration (SI), System Operations, Systems Engineering, Testing, Thermal Management, Time Tracking, Tolerance Analysis, Trade Studies, United States Citizen, United States Department of Defense (DoD), Use Cases, Validation Plan, Verification Plans, Wheel/Front-End Loader, Wire Harness
LOCATION
Denver, CO
POSTED
Today

Job Description Job Description About Urban Sky:Urban Sky is a venture-backed aerospace startup that pioneers utilization of the stratosphere and reimagines the way humans view and analyze the earth. We design, build, operate, and sell stratospheric balloon systems, and the data we collect supports a wide range of applications, from real-time wildfire monitoring to urban mapping. Our technology is also employed by government customers including the Department of Defense (DoD), NASA, and others. Urban Sky sends flight vehicles to the stratosphere on a weekly basis.Our team consists of engineers, makers, developers, and doers who believe in the power of human potential when passion meets utility within a small, supportive team. At Urban Sky we strive to create a team culture grounded in candor, inclusion, respect and empowerment.We aim to build the next chapter of stratospheric history in Denver and are seeking self-starting, open-minded, and hard-working team members.About The Role:Urban Sky is seeking a talented Mechanical Engineer to own the design, development, and fielding of advanced electro-optical imaging systems aboard our stratospheric balloon platforms. Our payloads operate in one of the harshest environments on Earth. They must survive temperature extremes, near-vacuum pressures, and high shock loads while delivering precision performance. This engineer will design systems that integrate optics (both custom and off-the-shelf), sensors, edge compute, 2-axis stabilization mechanisms, and thermal management systems into compact, flight-ready packages.The technical challenges are broad, and so is the ownership. This is a hands-on role on a fast-paced, multidisciplinary team. Your work will span the entire development lifecycle, from initial requirements and rapid prototyping through flight testing and production transition. You will work across a range of commercial and defense products that are making real and lasting impacts today.Key Responsibilities:Translate product requirements and use cases into ruggedized design solutions for a diverse customer base spanning scientific, commercial, and defense applicationsDesign robust, reusable payload structures with an emphasis on protecting critical components and enabling rapid turnarounds between flights. Perform structural analysis and testing to validate designs against flight load casesSupport the design and development of 2-axis gimbal systems including structure design, motor and reducer selection, and feedback architecture to achieve precise pointing controlSelect materials appropriate for stratospheric conditions balancing strength, thermal performance, weight, and cost constraintsDesign and analyze thermal management solutions to maintain components within operating temperature ranges across stratospheric conditions. Develop and verify thermal models against test and flight data to build confidence in system performanceContribute to payload architecture decisions, including evaluating new sensor technologies, identifying candidate hardware for integration, and proposing new payload concepts or capability expansionsPlan and execute benchtop testing of subsystems and prototypes to validate functionality prior to flight testingConduct environmental testing including thermal cycling, vacuum exposure, and shock qualification. Support field integration and test campaigns, incorporating operational feedback into design iterationsDevelop and execute verification and validation plans, prepare prototypes for flight, and maintain flight safety documentationAnalyze flight performance data to identify issues and drive design iteration. Lead post-flight hardware teardowns and failure investigations to determine root cause and inform corrective actionsMaintain thorough engineering documentation including design/analysis rationale, trade studies, assembly procedures, test reports, and lessons learned to support knowledge retention and production readinessGenerate high-quality engineering drawings with appropriate use of GD&T when necessaryQualifications:Bachelor's degree in Mechanical Engineering or a closely related discipline; advanced degree is a plus but not required2-5 years of experience in mechanical design and integration of electromechanical systems operating in real-world environmentsProficiency in CAD software (e.g., OnShape, SolidWorks, or Fusion 360) for designing complex mechanical systemsStrong knowledge of materials and manufacturing processes, including CNC machining, sheet metal fabrication, 3D printing, and injection moldingIntuitive understanding of tolerance analysis, design for manufacturing (DFM), and design for assembly (DFA), with the ability to design parts and assemblies that are practical to build, inspect, and maintainStrong analytical and problem-solving skills, with experience using hand calculations and simulation tools to inform design decisions and the ability to systematically troubleshoot hardware issues when things don't go as plannedNice-to-Haves/Preferred Skills:Knowledge in optics, optomechanics, or imaging systemsExperience working in aerospace or satellite developmentExperience developing mechanisms, motion control applications, or gimbal systemsFamiliarity with integrating mechanical systems with electronics and sensorsKnowledge of stratospheric or high-altitude conditions and their impact on mechanical systemsExperience with cable and wire harness designFamiliarity with Linux or embedded systemsRequirements:Must be US Citizen or Permanent ResidentMust be located near Denver, COBenefits:Medical, Vision and DentalUnlimited Vacation DaysParental LeaveCell Phone Bill StipendStock OptionsUrban Sky is required to post this salary range per Colorado law. Your salary will be determined based on your abilities and experience.Colorado Pay Transparency $100,000—$140,000 USD NOTE: Research suggests that women and BIPOC individuals may self-select out of opportunities if they don't meet 100% of the job requirements. We encourage anyone who believes that they have the skills and the passion necessary to succeed here to apply for this role.This position may require the candidate to deal with commodities, software, technology, defense articles, and/or technical data which are subject to the Export Administration Regulations and/or the International Traffic in Arms Regulations. Additional information may be requested so as to determine whether export authorization is required from the Bureau of Industry and Security and/or the Directorate of Defense Trade Controls. If authorization is required, employment will be contingent upon the Company successfully obtaining such authorization from the relevant government agency.Urban Sky is an equal opportunity employer, and we value diversity. All employment is decided on the basis of qualifications, merit, and business need.

About the Company

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Urban Sky