Orthotic Builder 2 - Vacuum Form
Position Type Full Time
Description
Responsible for performing vacuum forming processes for orthotic components including shells, carbon fiber, and poly-pro materials. Ensures all products are formed, trimmed, and processed according to company specifications, quality standards, and production requirements.
Key Responsibilities
- Verify accuracy of orders by matching ID on wood positive with order documentation.
- Organize and group orders for efficient workflow within the vacuum forming area.
- Operate ovens and vacuum forming equipment to heat and form orthotic shells.
- Monitor material heating (e.g., shells, carbon fiber, poly-pro) and ensure proper forming temperatures and times are achieved.
- Place heated materials onto wood positive, molds, or library forms and operate vacuum chamber to shape components.
- Apply hands-on techniques during vacuum forming to prevent defects such as wrinkles or improper shaping.
- Perform vacuum forming for various materials including:
- Standard shells
- Carbon fiber (semi-rigid and rigid)
- Poly-pro materials in specified thicknesses
- Utilize metal molds or wood positives where specified by order instructions.
- Place orders with documentation In tote and transfer to the next production stage.
- Maintain the 6S workplace organization standards within the assigned area on a daily basis.
- Ensure all work performed meets company standards for quality.
- Support and operate in a lean manufacturing one piece flow environment.
- Perform additional laboratory duties as assigned by the Lab Manager
Qualifications
Key Competencies & Required Experience
- High school diploma or equivalent
- Ability to stand for up to 8 or more hours per day while performing the functions of the job
- Ability to read and interpret work orders, specifications, and special instructions
- Hand-eye coordination
- Regard for safety.
- Ability to work well in a team-oriented, production-focused environment.
- Ability to learn and retain new information.
- Strong attention to detail and accuracy.
- Ability to follow processes and escalate issues appropriately.
- Willingness to learn and adapt in an evolving environment.
Work Location & Schedule
- Primary location: Roanoke, Va.
- Regular hours: Monday through Friday, 7:00 a.m. to 3:30 p.m.
- Flexibility to adjust schedule as needed to support business operations.
Work Environment
- Manufacturing floor environment with heated ovens and materials and vacuum forming equipment.
- Exposure to noise, dust, and production materials
- Use of required personal protective equipment (PPE)
- Moderate to high noise level consistent with manufacturing operations
Communication Requirements
- Ability to clearly communicate operational issues to team members and supervisors.
- Strong interpersonal skills and team collaboration
- Ability to document basic production or downtime information.
- Regular interaction with operations, maintenance, and engineering teams
Physical Demands
- Frequent standing, walking, and movement throughout the production area
- Regular bending, reaching above shoulder height, and handling of materials, tools and controls.
- Ability to lift up to 20 lbs. as needed.
- Hands-on interaction with machinery and equipment
Ability to safely operate machinery and tools