PLC/SCADA Systems Engineer (Manufacturing)

Gerdau Steel - USA
  • Petersburg, VA
    1 day ago

    Job Description

    PLC/SCADA Systems Engineer (Manufacturing)

    Do you enjoy turning complex manufacturing challenges into reliable, elegant control solutions? Are you fluent in ladder logic and comfortable moving from a controls cabinet to a conference room in the same hour? Join Gerdau—the first North American steelmaker to earn B Corp Certification—where we produce steel bars with exceptionally low embodied carbon and push the boundaries of automation in a dynamic rolling mill environment.

    Why Gerdau?

    • Global reach: beams, flat‑rolled, merchant bar, rebar, spikes, and wire for automotive, appliances, construction, machinery, and equipment industries.
    • A culture of inclusion, innovation, and purpose—our products serve people and communities.
    • Teamwork, safety, and sustainability at the core of how we work.
    • Investments in people, processes, and technology—plus a clear Career Path System and training.

    What You’ll Do

    • Drive rolling mill automation—training, major failure troubleshooting, software backups, R&D, and continuous improvement.
    • Modify and optimize PLC logic to support operations.
    • Enhance HMIs for clarity, speed, and operator effectiveness.
    • Lead initiatives to stabilize automation and remove delays tied to automated processes.
    • Improve alarm reporting and functionality for operators and maintenance.
    • Analyze asset performance (IBA/PDA) and implement improvements that stick.
    • Recommend and deliver equipment modifications, renovations, and installations to advance performance.
    • Support planning/scheduling for down‑days and outages; participate in Failure Analysis and Annual Action Planning.
    • Collaborate closely with production, maintenance, and leadership; report to the Maintenance General Foreman.

    Tech Stack

    PLC

    • GE Innovation Series; RX3i
    • Toshiba NV
    • Siemens S7/TIA including S7‑1516
    • Allen‑Bradley PLC
    • GE Genius Block I/O networks

    HMI/SCADA

    • GE Cimplicity
    • Ignition
    • WIN CC
    • Rockwell Automation

    Electrical, Networks, Data

    • IBA analytical tools and data acquisition
    • Computer networking; Cisco switching/router configuration
    • ABB low‑ and medium‑voltage drives

    What You Bring

    • BS in Mechatronics or Electrical Engineering and 5+ years in manufacturing with PLC programming experience (Rockwell and Siemens ladder logic, including S7‑1516).
    • Strong grounding in AC/DC controls, motors, and drives.
    • Ability to plan and execute electrical projects from design through maintenance while upholding operational and safety standards.
    • Knowledge of industrial protocols (Profibus and Profinet preferred).
    • Skilled at diagnosing automation, communication, and HMI issues and applying durable corrective actions.
    • Proficiency with MS Office; familiarity with data acquisition software (IBA/PDA preferred).
    • Comfortable splitting time between office and field; able to translate operator needs into actionable automation changes.
    • Detail‑minded, inventive, and an effective communicator across operators, maintenance, and leadership.

    Benefits That Start Early

    • Medical, prescription, dental, and vision coverage begins on your first day
    • Health and Dependent Care FSAs
    • 100% 401(k) match up to 6%
    • Life/Accidental Death and Dismemberment insurance
    • Short‑Term and Long‑Term Disability
    • Annual bonus opportunity
    • Health Advocate services
    • Paid parental leave
    • Employee Assistance Program
    • Tuition reimbursement
    • Career Path System and training

    Proficiency Checklist

    • PLC troubleshooting and programming
    • Industrial and manufacturing engineering principles
    • Troubleshooting industrial automation equipment
    • SCADA systems
    • Machine vision programming
    • Electrical/electronic systems
    • Electrical schematic interpretation

    Machines & Technologies

    • Siemens
    • Allen Bradley

    Work Authorization

    Gerdau will only employ those who are legally eligible to immediately work in the U.S. without any current or potentially need for future sponsorship.

    Numbers & Facts

    LocationPetersburg, VA

    Skills

    • ABB (Asea Brown Boveri)unmatched
    • Accidental Death and Dismemberment (AD&D)unmatched
    • Allen-Bradleyunmatched
    • Analysis Skillsunmatched
    • Automationunmatched
    • Calendar Managementunmatched
    • Cisco Routersunmatched
    • Cisco Switchesunmatched
    • Communication Skillsunmatched
    • Computer Networksunmatched
    • Construction Equipmentunmatched
    • Continuous Improvementunmatched
    • Corrective Actionunmatched
    • Electrical Designunmatched
    • Electrical Engineeringunmatched
    • Electricityunmatched
    • Failure Analysisunmatched
    • Healthcareunmatched
    • Human Machine Interface (HMI)unmatched
    • Identify Issuesunmatched
    • Industrial Engineeringunmatched
    • Input/Outputunmatched
    • Insuranceunmatched
    • Ladder Logicunmatched
    • Leadershipunmatched
    • Manufacturingunmatched
    • Manufacturing Engineeringunmatched
    • Manufacturing Systemsunmatched
    • Microsoft Officeunmatched
    • Mobile Devicesunmatched
    • Network Router Configurationunmatched
    • Operational Supportunmatched
    • Performance Analysisunmatched
    • Prescription Drugsunmatched
    • Programmable Logic Controller (PLC)unmatched
    • Project Designunmatched
    • Research & Development (R&D)unmatched
    • Rockwell Automationunmatched
    • Safety Standardsunmatched
    • Schematicsunmatched
    • Software Administrationunmatched
    • Supervisory Control and Data Acquisition (SCADA)unmatched
    • Sustainabilityunmatched
    • Systems Engineeringunmatched
    • Team Playerunmatched

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