Process Engineer II

Thermo Fisher Scientific

Middletown, Virginia

JOB DETAILS
SKILLS
Analysis Skills, Asepsis, Assembly Line, AutoCAD, Automation, Biochemistry, Biomedical Engineering, Biotech and Pharmaceutical, CAD (Computer-Aided Design) Software, Capital Project, Change Control, Chemical Engineering, Chemical Processes, Cleanroom, Code of Federal Regulations, Commissioning, Communication Skills, Computerized Maintenance Management System (CMMS), Continuous Improvement, Cross-Functional, Current Good Manufacturing Practice (cGMP), Data Quality, Detail Oriented, Document Management, Documentation, Drug Manufacturing, Engineering, Equipment Specification, External Audit, FDA (Food and Drug Administration), FDA Requirements, Failure Mode and Effects Analysis (FMEA), Feasibility Analysis, GMP (Good Manufacturing Practices), Hazardous Materials/Substances, ISO (International Organization for Standardization), Identify Issues, Industrial Engineering, Instrumentation, Internal Audit, Lean Six Sigma, Lift/Move 40 Pounds, Machine Tool, Manufacturing, Manufacturing Operations, Manufacturing/Industrial Processes, Mechanical Design, Mechanical Engineering, Medical Diagnosis, Medical Equipment, Microsoft Excel, Microsoft Office, Microsoft Outlook, Microsoft PowerPoint, Microsoft Word, Multitasking, Office Equipment, Piping, Presentation/Verbal Skills, Problem Solving Skills, Process Engineering, Process Flow Diagram (PFD), Process Improvement, Process Validation, Production Systems, Project/Program Management, Pumps, Quality Management, Regulations, Reliability Engineering, Research & Development (R&D), Risk, Risk Analysis, Root Cause Analysis, SAP, Safety Standards, Six Sigma Black Belt, Six Sigma Green Belt, SolidWorks, Standard Operating Procedures (SOP), Startup, Systems Administration/Management, Team Player, Technical Leadership, Technical Writing, Time Management, Validation Documentation, Validation Plan, Vendor/Supplier Selection, Writing Skills
LOCATION
Middletown, Virginia
POSTED
9 days ago

Work Schedule

Standard (Mon-Fri)

Environmental Conditions

Able to lift 40 lbs. without assistance, Adherence to all Good Manufacturing Practices (GMP) Safety Standards, Cleanroom: no hair products, jewelry, makeup, nail polish, perfume, exposed piercings, facial hair etc... allowed, Cold Room/Freezers -22degreesF/-6degrees C, Laboratory Setting, Loud Noises (Equipment/Machinery), Office, Rapid flashing lights, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.), Will work with hazardous/toxic materials

Job Description

Thermo Fisher Scientific's Clinical Diagnostic Reagents (CDR) group is seeking a Process Engineer II to support the design, optimization, validation, and lifecycle management of purified water systems, chemical formulation processes, and sanitary fluid handling equipment used in clinical diagnostic reagent manufacturing. This role will provide technical leadership and system design optimization for high purity water generation and chemical formulation processes including storage and distribution, filtration, piping, pumps, valves, and mixing systems equipment within a cGMP, FDA, and ISO 13485 regulated environment. 
 
This position will lead or assist with mechanical and process design initiatives, improvement of manufacturing reliability and throughput, support of capital projects from concept through commissioning, and partner with Operations, Facilities, Quality, Validation, and R&D to ensure successful delivery of engineering projects. 

This position will help drive end-to-end performance of multiple high-volume and high-mix manufacturing lines with a variety of equipment with various levels of automation.  They will help lead cross-functional execution of engineering projects and deliver measurable gains in OEE, FPY, scrap, cycle time, changeover, and equipment uptime. They will also help drive engineering improvement initiatives, including tooling and equipment design and automation, and must be able to manage multiple projects simultaneously from scope and feasibility assessment through sustainment and end of life obsolescence.

 

Key Responsibilities 

Lead engineering support for high purity water systems including pre-treatment, RO/DI generation, UV sanitization, storage, distribution loops, and point-of-use delivery.

Design and optimize sanitary fluid handling systems including piping, pumps, valves, tubing, manifolds, instrumentation, and process connections.

Support chemical formulation, buffer preparation, bulk solution transfer, and mixing operations for diagnostic reagent manufacturing.

Develop and revise P&IDs, process flow diagrams, equipment specifications, and engineering documentation.

Lead or assist with equipment specification, vendor selection, FAT/SAT, commissioning, qualification (IQ/OQ/PQ), and startup activities.

Troubleshoot fluid process equipment and implement improvements to increase reliability, quality, throughput, and OEE and reduce error occurences 

Author and revise SOPs, work instructions, validation protocols, and change control documentation.

Lead deviation investigations, CAPAs, root cause analysis, and risk assessments (FMEA).

Partner with Quality, Validation, Facilities, Manufacturing, and R&D to ensure cGMP and ISO 13485 compliance.

Support continuous improvement and capital engineering projects through the entire design lifecycle.

Maintain accurate documentation in compliance with data integrity standards (ALCOA+) and assist with change control activities (MOC, COs, etc.).

Support internal and external audits and regulatory inspections as needed .

Minimum Requirements / Qualifications

Bachelor's degree in Chemical Engineering, Mechanical

Engineering, Biomedical/Biochemical Engineering, or Process/ Industrial Engineering (or related discipline).

2-3 years of engineering experience in regulated manufacturing (medical device, diagnostics, biotechnology, or pharmaceutical preferred). Experience with purified water, fluid handling, or liquid chemical formulation strongly preferred.

Knowledge & Skills Requirements

Strong mechanical design aptitude and familiarity with equipment and process design lifecycle components from conception through end of line obsolescence.

Strong ability to create, review, understand and communicate necessary fluid handling design documentation such as P&ID dwgs, layouts, etc.

Working knowledge of cGMP, Aseptic Filling, FDA regulations (21 CFR Part 820/210/211), ISO 13485, and hygienic design principles (ASME BPE preferred).

Strong analytical and problem-solving skills.

Ability to work both independently and in a team-oriented environment.

Familiarity with risk-based validation concepts and validation lifecycle documentation (IQ/OQ/PQ).

Familiar with quality improvement tools (FMEA, Risk Analysis, Root Cause Analysis).

Familiarity with CMMS/electronic quality systems (Blue Mountain, MasterControl, SAP preferred) and CAD software such as AutoCAD/Solidworks or similar.

Proficient in Microsoft Office Suite (Excel, Word, Outlook, PowerPoint).

Strong technical writing and documentation practices

Personal Attributes

Strong written and verbal communication skills.

Ability to work both independently and in a cross-functional team-oriented environment.

Willingness to learn and continuously develop knowledge and skills.

Ability to manage multiple tasks within a structured project timeline.

Attention to detail and commitment to quality.

Proactive mindset with continuous improvement focus.

Comfortable working onsite in a manufacturing/production environment.

Preferred Qualifications

Experience supporting purified water systems (RO/DI), filtration systems, reagent formulation, or sanitary fluid process equipment in diagnostics, biotech, or pharmaceutical manufacturing.

Experience with pump sizing, process piping, skid design, mixing systems, and equipment commissioning is highly desirable.

Familiarity with Continuous Improvement and Lean Six Sigma principles (LSS Green / Black Belt a bonus).

Knowledge of aseptic processing, validation, and process automation are desirable.

About the Company

T

Thermo Fisher Scientific

Thermo Fisher Scientific Inc. (NYSE: TMO) is the world leader in serving science. Our mission is to enable our customers to make the world healthier, cleaner and safer. With revenues of nearly $11 billion, we have approximately 37,000 employees and serve customers within pharmaceutical and biotech companies, hospitals and clinical diagnostic labs, universities, research institutions and government agencies, as well as in environmental and process control industries. We create value for our key stakeholders through two premier brands, Thermo Scientific and Fisher Scientific, which offer a unique combination of continuous technology development and the most convenient purchasing options. Our products and services help accelerate the pace of scientific discovery, and solve analytical challenges ranging from complex research to routine testing to field applications.

All of our employees share a common set of values - Integrity, Intensity, Innovation and Involvement. Our ability to grow year after year is driven by our ability to attract, develop and retain world-class people who will thrive in our environment and share in our desire to improve mankind by enabling our customers to make the world healthier, cleaner and safer.

If you share in our values and if you're looking for an employer who is strongly committed to developing talent and rewarding achievement, come grow with us at Thermo Fisher Scientific.

Thermo Fisher Scientific is an Equal Employment Opportunity and Affirmative Action employer.

COMPANY SIZE
10,000 employees or more
INDUSTRY
All
WEBSITE
https://corporate.thermofisher.com/en/home.html