Process Engineer

The Process Engineer responsible for developing and improving the manufacturing processes surrounding the production of Molded Fiber products and providing leadership for associates assigned to support quality and process monitoring.

Duties and responsibilities

The primary job duties and responsibilities are:

• Works with management, technicians and operators to continually improve manufacturing processes (Decrease cycle times/optimize production, maximize throughput rate, increase product quality, and minimize scrap) and troubleshooting processing problems.
• Creates and maintains accurate engineering/process documentation such as molding specifications, Process Flow diagrams, Process Failure Modes and Effects Analyses (PFMEAs), etc.
• Establishes set-up and processing parameters based on material, machine capabilities.
• Develops molding procedures to ensure consistent processing of product on all shifts.
• Monitors and reviews daily production efficiencies with Production Manager on machine/process to ensure consistent processing.
• Performs specified design of experiments and establish capability studies.
• Participates in documenting capital equipment justification.
• Oversees the lab & process technicians, testing results, procedures, and overall quality program.
• Monitors and coordinates responses to quality concerns from internal and external sources.
• Manages and coordinates the NSF audit and GMP standards for the plant.
• Immediately addresses and reports safety issues or hazards.
• Maintains excellent safety record.
• Maintains excellent attendance record.
• Performs other duties as assigned.

Experience

• Three or more (3+) years of experience in a manufacturing environment; including successful completion of jobs or similar activities requiring control of a mechanical process and inspection of product to meet quality standards.
• Three or more (3+) years of experience managing and leading direct reports in a manufacturing environment or relevant experience.
• Must have Continuous Improvement experience
• SPC Gain Seeker experience
• Food Safety / GMP experience highly desired.
• Paper science or paper making experience highly desired.
• Must have management/supervisory experience.

Skills

An individual must have the following skills in the Process Engineer position:

• Must have analytical skills and proven leadership effectiveness.
• Experience and/or working knowledge of Solid Works and AutoCAD is a plus.
• Demonstrated self-compliance with company policies and procedures.
• Effective verbal and written communication skills.
• Proficient with Microsoft Office products.
• PI systems experience (digital EOT systems)
• Proficient to expert knowledge in pulp and fiber process and tooling.
• Troubleshooting and problem-solving skills.
• Time management.
• Advance mathematical skills and numerical accuracy.

Education

• BA/BS in Chemical, Mechanical or Industrial Engineering preferred.

You should be proficient in:

• Bachelor's Degree
• 5 Why (Root Cause Analysis Method)
• Food and Beverage Manufacturing
• Food Safety and Quality Assurance (FSQA)
• Process Engineering
• Kaizen
• Mechanical Design & Engineering
• Lean Manufacturing Principles
• Six Sigma Experience
• Good Manufacturing Practices (GMP)
• Root Cause Analysis
• Microsoft Excel