Process Engineer

Role Impact:

As part of an aseptic and extended-shelf-life beverage manufacturing company. The Process Engineer will be critical in providing process engineering technical support to operations; creating an opportunity for this position to highly impact and influence the future of the organization.

In this role, the Process Engineer will assist with the planning, design, implementation and management of systems to enhance business objectives and operational performance. This may include developing processes and procedures for manufacturing and packaging, performing validation evaluations and writing/executing validation protocols. Additional responsibilities include developing and managing data collection systems for continuous feedback to production and maintenance as well as assisting with the preparation and execution of capital and expense projects.

Role Responsibilities:

• Assist in the design, installation, commissioning, maintenance and improvements of low acid aseptic process and equipment.
• Supports the Implementation and maintenance of plant equipment, systems and other fixed assets to a high standard of safety, quality, and productivity.
• Provides process and engineering support to all aspect of the operation, including production, quality, maintenance, engineering, and safety.
• Assist with the process engineering and improvements in dairy receiving, batching/blending, pasteurization, UHT Processing, aseptic filling, facility/utility equipment, and packaging equipment.
• Works to identify root cause of manufacturing failures using structured problem solving. Applies root cause analysis and corrective process solutions to prevent reoccurrence.
• Ensures compliance of process parameters and operational conditions with USDA and FDA regulations.
• Assists with plant improvement initiatives.
• Strong collaboration with other key functions on executing projects.
• Authorized documents including preventive maintenance plans, standard operating procedures, validation protocols, summary reports, change requests, and other forms.
• Responsible for maintaining working knowledge of cGMPs and emerging regulatory and compliance concerns related to aseptic manufacturing.
• Perform on-site troubleshooting during process scale-up and introduction during regular hours and afterhours.
• Supporting process investigations and product impact assessments for change controls and internal/external investigations.
• Create equipment/process specifications, and drawings as required and ensure that existing documentation is accurate and appropriate.
• Work with the Sr. Process Engineer to oversee the operation and maintenance of the RO water system to ensure optimal performance and compliance with industry standards.
• Develop project justification and engineering proposals for capital credit submission.
• Travel to vendor/OEM sites for training and witnessing tests.
• Follow Food Safety Requirement/Standards as needed

Education

Experience & Skills

• 2-5 years of engineering experience preferred.
• Experience in aseptic processing or equivalent in GMP, FDA, ISO, OSHA, USDA or PMO regulated environment preferred.
• Low Acid Aseptic and ESL manufacturing and packaging experience preferred.
• Dairy Manufacturing experience preferred.
• Knowledge of problem-solving methodologies; root cause analysis, fishbone, 8D.
• Ability to develop into a subject matter expert of various systems within the plant.
• Proficient skills in troubleshooting mechanical, process, and automation related issues
• Strong teamwork skills
• Knowledge of engineering principles and procedures.
• Excellent verbal and written communication skills.
• Excellent organizational skills and attention to detail.
• Excellent interpersonal skills.
• Proficient with Microsoft Office Suite or related software.

Physical Requirements:

• Prolonged periods sitting at a desk and working on a computer.
• Prolonged periods of standing, going up steps, working in uncontrolled temperature environments.
• Must be able to lift up to 50 pounds.
• Must be able to work with equipment that contains electric magnetic components.